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电镀金刚石钻头钻削碳纤维复合材料研究 被引量:26

Researches on drilling CFRP(carbon fiber reinforced plastics) with diamond electroplated drill bit
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摘要 碳纤维复合材料钻孔加工时极易产生分层、毛刺、撕裂等缺陷,是典型的难加工材料。针对碳纤维复合材料特点,以电镀金刚石钻头为研究对象,从钻削轴向力、钻孔出口质量等方面分析电镀金刚石钻头钻孔特点,并与硬质合金麻花钻进行对比,得出结论:电镀金刚石钻头钻削碳纤维复合材料时钻削轴向力较小,钻削质量较好,更适合于碳纤维复合材料的加工;钻头转速提高有利于减小钻孔缺陷的产生,钻削轴向力随钻头转速的升高而降低,随钻头直径的增大而增大;最后,通过多元线形回归方法得出电镀金刚石钻头钻削力经验公式。 Carbon Fiber Reinforced Plastics (CFRP) is a kind of typical difficuh-to-machine material which are prone to disfigurements such as burrs, delamination and avulsion while drilling. Focusing on these problems, the authors conducted experiment investigations on Carbon/Epoxy composites (a kind of CFRP). Drilling characteristics of diamond electroplated bit was studied by analyzing its drilling force, drilling quality etc. , and the results were compared with those of carbide twist drill. The conclusions are as follows : compared with carbide twist drill bit , diamond electroplated drill bit is more suitable for drilling CFRP, and with lower drilling force, better drilling quality; High speed drilling is favorable for minimizing the drilling disfigurements, and the axial force decreases with the speed increasing, and increases with larger bit diameter; Finally, the drilling force empirical formula of diamond electroplated drill was gained by the method of multiple linear regression.
出处 《金刚石与磨料磨具工程》 CAS 北大核心 2009年第3期38-42,共5页 Diamond & Abrasives Engineering
基金 国家自然科学基金(50875034)
关键词 碳纤维复合材料 电镀金刚石钻头 钻削轴向力 缺陷 CFRP diamond electroplated drill drilling force disfigurement
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参考文献5

  • 1Hocheng H, Tsao C C. Effects of special drill bits on drilling-induced delamination of composite materials [J]. International Journal of Machine Tools and Manufacture,2006, 46(12-13) : 1403 -1416.
  • 2Tsao C C. Experimental study of drilling composite materials with step-core drill[J]. Materials and design,2008,29(9) : 1740 -1744.
  • 3Jin Z J, Bao Y J and Gao H. Disfigurement formation and control in drilling carbon fibre reinforced composites[ J ]. International Journal of Materials and Product Technology,2008,31 (1).
  • 4Karnik S R, Gaitonde V N. Delamination analysis in high speed drilling of carbon fiber reinforced plastics using artificial neural network model [J]. Materials and design,2008,29(9) : 1768 -1776.
  • 5张厚江,陈五一,陈鼎昌.碳纤维复合材料切削机理的研究[J].航空制造技术,2004,47(7):57-59. 被引量:42

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