期刊文献+

基于超越机制的异质员工行走生产线建模与仿真分析 被引量:5

Modeling and simulation for heterogeneous walking-worker production line based on overtaking mechanism
在线阅读 下载PDF
导出
摘要 以细胞生产方式中追逐式生产线为研究对象,针对生产线中多位行走员工加工速率不等从而严重影响产能的问题,提出设立超越站来运行超越机制的解决方法并验证了该方法的有效性。定义了超越机制下多种运行规则并建立了含超越机制的面向对象Petri网的运行逻辑模型;通过数学分析计算了建立超越机制后生产周期节省值;建立了仿真平台,采用实测数据对无超越机制与有超越机制情况下系统在产能、设备利用率、工时利用率的变化规律进行了对比研究,发现了一系列超越机制下系统的运行规律。结果为企业提高追逐式生产线产能提供了重要理论指导。 Aiming at the problem that capacity of production line was affected by walking-workers'difference efficien- cy, by taking production line in cell production mode as object, a solution that using overtaking station to operate o- vertaking mechanism was proposed, and its effectiveness was verified. Multiple operating rules under overtaking mechanism was defined, and object-oriented Petri net operating logic model including overtaking mechanism was built. Through mathematics analysis, the production cycle saving with overtaking mechanism was calculated. The simulation platform was established to research the system variation of capacity, equipment utilization and worktime utilization under overtaking mechanism and non-overtaking mechanism by using measured data. The research provid- ed theoretical guide on setting up overtaking station to improve walking-worker line capacity for enterprises.
出处 《计算机集成制造系统》 EI CSCD 北大核心 2012年第3期540-549,共10页 Computer Integrated Manufacturing Systems
基金 国家自然科学基金资助项目(70871127) 高等学校博士学科点专项科研基金资助项目(20070611027)~~
关键词 细胞生产方式 行走员工 超越机制 多能工 生产线 cell production mode walking-worker overtaking mechanism multi-function workers production lines
  • 相关文献

参考文献11

  • 1刘晨光,廉洁,李文娟,殷勇.日本式单元化生产——生产方式在日本的最新发展形态[J].管理评论,2010,22(5):93-103. 被引量:36
  • 2YIN Y,KAKU I,STECKE K E.The evolution of seru pro-duction systems throughout CANON[J].Operations Manage-ment Education Review,2008,2:27-40.
  • 3JOHNSON D J.Converting assembly lines to assembly cells atsheet metal products:insights on performance improvements[J].International Journal of Production Research,2005,43(7):1483-1509.
  • 4MIYAKE D I.The shift from belt conveyor line to work-cellbased assembly systems to cope with increasing demand varia-tion in Japanese Industries[J].Automotive Technology andManagement,2006,6(4):419-439.
  • 5NAKADE K,NISHIWAKI R.Optimal allocation of heteroge-neous workers in a U-shaped production line[J].Computers&Industrial Engineering,2008,54(3):432-440.
  • 6BRATCU A I,DOLGUI A.Some new results on the analysisand simulation of bucket brigades(self-balancing productionlines)[J].International Journal of Production Research,2009,47(2):369-387.
  • 7WANG Q,OWEN G W,MILEHAM A R.Determining num-bers of workstations and operators for a linear walking-workerassembly line[J].International Journal of Computer Integrat-ed Manufacturing,2007,20(1):1-10.
  • 8WANG Q,LASSALLE S,MILEHAM A R,et al.Analysisof a linear walking worker line using a combination of comput-er simulation and mathematical modeling approaches[J].Jour-nal of Manufacturing Systems,2009,28(2/3):64-70.
  • 9MORIKAWA M.Labor unions and productivity:an empiricalanalysis using Japanese firm-level data[J].Labour Economics,2010,17(6):1030-1037.
  • 10TAKAHASHI S,TAMIYA H,TAHOKU H.A miracleCANON production system:it is not only Toyota[R].Ja-pan:Weekly Toyo Economics,2003.

二级参考文献55

  • 1D&M Nikkei'Mechanical. The Challenge of Canon-Part 3[J]. D&M Nikkei Mechanical, 2003, 588(September) :70-73.
  • 2Weekly Toyo Keizen. Not only Toyota-Miraculous Canon Manufacturing System (in Japanese)[N]. Weekly Toyo Keizen,2003-12-27.
  • 3Hisashi Sakamaki. The Change of Consciousness and Company by Cellular Manufacturing in Canon Way (in Japanese)[M]. Tokyo: JMAM, 2006.
  • 4Hiroshi Iwamuro. Cell Manufacturing System (in Japanese)[M]. Tokyo: Nikkan Kogyo Shimbun, 2002.
  • 5Hisashi Noguchi. Production Involution in Japan (in Japanese)[M]. Tokyo: Nikkan Kogyo Shimbun, 2003.
  • 6Tomofumi Kimura, Masaru Yoshita. Cellular Manufacturing Runs into Trouble When Nothing is Done (in Japanese)[J]. Nikkei Monozukuri, 2004, 7:38-61.
  • 7Hirokazu Kono. The Aim of the Special Issue on Seru Manufacturing (in Japanese)[J]. IE Review, 2004, 45:4-5.
  • 8Noboru Takeuchi. Manufacturing Methods Illustrated: Cell Production System (in Japanese)[M]. Tokyo: JMAM, 2006.
  • 9Shunji Yagyu. Synchronized Cellular Manufacturing System (in Japanese)[M]. Tokyo: Nikkan Kogyo Shimbunsha, 2003.
  • 10Ikujiro Nonaka, Akira Katsumi. The Essence of Innovation (in Japanese)[M]. Japan: Nikkei BP, 2004.

共引文献35

同被引文献70

  • 1彭勇,田澎,蒋馥.具有回取速度的“斗链”生产线研究[J].系统工程学报,2004,19(6):647-652. 被引量:4
  • 2Kaku I,Murase Y, and Yin Y. A study on human tasksrelated performances of converting conveyor assemblyline to cellular manufacturing [ J ]. European Journal ofIndustrial Engineering, 2008,2(1): 17-34.
  • 3Johnson D J. Converting assembly lines to assemblycells at sheet metal products : insights on performanceimprovements [ J ]. International Journal of ProductionResearch, 2005,43(7) : 1483-1509.
  • 4BRATCU A I, DOLGUI A. Some new results on the a-nalysis and simulation of bucket brigades : self-balancingproduction lines[ J]. International Journal of ProductionResearch, 2009, 47(2) : 369-387.
  • 5NAKADE K,NISHIWAKI R. Optimal allocation of het-erogeneous workers in a U-shaped production line [ J].Computers & Industrial Engineering,2008,54 ( 3 ):432440.
  • 6WANG Q, OWEN G W, MILEHAM A R. Determiningnumbers of workstations and operators for a linear walk-ing-worker assembly line [ J ]. International Journal ofComputer Integrated Manufacturing,2007,20 (1 ) : 1 -10.
  • 7WANG Q,LASSALLE S,MILEHAM A R,et al. Anal-ysis of a linear walking worker line using a combinationof computer simulation and mathematical modeling ap-proaches [J]. Journal of Manufacturing Systems,2009,28(2-3) : 64-70.
  • 8Rekiek B, Delchambre A, Dolgui A, et al. Assembly line design: a survey[C]//IFAC 15th Triennal World Congress. 2002.
  • 9Bartholdi Ⅲ J J, Eisenstein D D. A production line that balances itseli[J]. Operations Research, 1996, 44(1):21-34.
  • 10Bartholdi Ⅲ J J, Eisenstein D D. Bucket Brigades: A Self- Organizing Scheme for Sharing Work (working paper)[J]. School of Industrial Engineering, USA, 1998.

引证文献5

二级引证文献6

相关作者

内容加载中请稍等...

相关机构

内容加载中请稍等...

相关主题

内容加载中请稍等...

浏览历史

内容加载中请稍等...
;
使用帮助 返回顶部