An analytical model for straight hemming was developed based on minimum energy method to study the effect of flanging die corner radius on hemming qualities.In order to calculate plastic strain and strain energy more ...An analytical model for straight hemming was developed based on minimum energy method to study the effect of flanging die corner radius on hemming qualities.In order to calculate plastic strain and strain energy more exactly,the neutral layer of specimen corner after hemming is assumed to be a half ellipse with its major semi-axis unknown.Isotropic hardening rule is adopted to describe bending and reverse bending processes neglecting Bauschinger effect.The model takes into account the material property parameters in order to satisfy a wide application range of different materials.Specimen profile,creepage/growing(roll-in/roll-out) and maximum equivalent strain are predicted,which are greatly influenced by the flanging die corner radius.Experimental facilities were designed and hemming experiments were undertaken.The predicted results of the present analytical model were compared to experimental data as well as finite element(FE) simulation results.It was confirmed that they are in good agreement,and the model can be used to evaluate whether the material used as an outer panel for hemming is appropriate and to optimize process parameters when the material used for hemming is changed.展开更多
Based on the stoichiometric method and the free energy minimization method,an ideal model for the reduction of iron oxides by carbon and hydrogen under blast furnace conditions was established,and the reduction effici...Based on the stoichiometric method and the free energy minimization method,an ideal model for the reduction of iron oxides by carbon and hydrogen under blast furnace conditions was established,and the reduction efficiency and theoretical energy consumption of the all-carbon blast furnace and the hydrogen-rich blast furnace were compared.The results show that after the reduction reaction is completed at the bottom of the blast furnace,the gas produced by reduction at 1600℃still has a certain excessive reduction capacity,which is due to the hydrogen brought in by the hydrogen-rich blast as well as the excess carbon monoxide generated by the reaction of the coke and the oxygen brought in by the blast.During the process of the gas with excessive reduction capacity rising from the bottom of the blast furnace and gas reduction process,the excessive reduction capacity of the gas gradually decreases with the increase in the dydrogen content in the blast.In the all-carbon blast furnace,the excess gas reduction capacity is the strongest,and the total energy consumption per ton of iron reduction is the lowest.This shows that,for the current operation mode of the blast furnace,adding hydrogen in the blast furnace cannot reduce the consumption of carbon required for reduction per ton of iron,but rather increases the consumption of carbon.展开更多
基金Project supported by the National Natural Science Foundation for Key Program of China (No. 50835002),the National Natural Science Foundation of China (No. 50975174),the National Natural Science Foundation for Innovative Research Group of China (No. 50821003)
文摘An analytical model for straight hemming was developed based on minimum energy method to study the effect of flanging die corner radius on hemming qualities.In order to calculate plastic strain and strain energy more exactly,the neutral layer of specimen corner after hemming is assumed to be a half ellipse with its major semi-axis unknown.Isotropic hardening rule is adopted to describe bending and reverse bending processes neglecting Bauschinger effect.The model takes into account the material property parameters in order to satisfy a wide application range of different materials.Specimen profile,creepage/growing(roll-in/roll-out) and maximum equivalent strain are predicted,which are greatly influenced by the flanging die corner radius.Experimental facilities were designed and hemming experiments were undertaken.The predicted results of the present analytical model were compared to experimental data as well as finite element(FE) simulation results.It was confirmed that they are in good agreement,and the model can be used to evaluate whether the material used as an outer panel for hemming is appropriate and to optimize process parameters when the material used for hemming is changed.
基金The author are thankful for the support from the National Natural Science Foundation of China(Nos.U1560203,51704021,and 51274031)Beijing Key Laboratory of Special Melting and Preparation of High-End Metal Materials.
文摘Based on the stoichiometric method and the free energy minimization method,an ideal model for the reduction of iron oxides by carbon and hydrogen under blast furnace conditions was established,and the reduction efficiency and theoretical energy consumption of the all-carbon blast furnace and the hydrogen-rich blast furnace were compared.The results show that after the reduction reaction is completed at the bottom of the blast furnace,the gas produced by reduction at 1600℃still has a certain excessive reduction capacity,which is due to the hydrogen brought in by the hydrogen-rich blast as well as the excess carbon monoxide generated by the reaction of the coke and the oxygen brought in by the blast.During the process of the gas with excessive reduction capacity rising from the bottom of the blast furnace and gas reduction process,the excessive reduction capacity of the gas gradually decreases with the increase in the dydrogen content in the blast.In the all-carbon blast furnace,the excess gas reduction capacity is the strongest,and the total energy consumption per ton of iron reduction is the lowest.This shows that,for the current operation mode of the blast furnace,adding hydrogen in the blast furnace cannot reduce the consumption of carbon required for reduction per ton of iron,but rather increases the consumption of carbon.
