BiVO_(4)porous spheres modified by ZnO were designed and synthesized using a facile two-step method.The resulting ZnO/BiVO_(4)composite catalysts have shown remarkable efficiency as piezoelectric catalysts for degradi...BiVO_(4)porous spheres modified by ZnO were designed and synthesized using a facile two-step method.The resulting ZnO/BiVO_(4)composite catalysts have shown remarkable efficiency as piezoelectric catalysts for degrading Rhodamine B(RhB)unde mechanical vibrations,they exhibit superior activity compared to pure ZnO.The 40wt%ZnO/BiVO_(4)heterojunction composite displayed the highest activity,along with good stability and recyclability.The enhanced piezoelectric catalytic activity can be attributed to the form ation of an I-scheme heterojunction structure,which can effectively inhibit the electron-hole recombination.Furthermore,hole(h+)and superoxide radical(·O_(2)^(-))are proved to be the primary active species.Therefore,ZnO/BiVO_(4)stands as an efficient and stable piezoelectric catalyst with broad potential application in the field of environmental water pollution treatment.展开更多
Concrete is one of the most important elements in building construction.However,concrete used in construction is susceptible to damage due to corrosion.The influence of corrosive substances causes changes in the reinf...Concrete is one of the most important elements in building construction.However,concrete used in construction is susceptible to damage due to corrosion.The influence of corrosive substances causes changes in the reinforcing steel and affects the strength of the structure.The repair method is one approach to overcome this problem.This research aims to determine the effect of grouting and jacketing repairs on corroded concrete.The concrete used has dimensions of 15 cm×15 cm×60 cm with planned corrosion variations of 50%,60%,and 70%.The test objects were tested using the Non-Destructive Testing(NDT)method using Ultrasonic Pulse Velocity(UPV).The test results show that the average speed of normal concrete is 5070 m/s,while the lowest average speed is 3070 m/s on the 70%planned corrosion test object.The test object was then given a load of 1600 kgf.At this stage,there is a decrease in speed and wave shape with the lowest average speed obtained at 2753 m/s.The repair method is an effort to restore concrete performance by using grouting and jacketing.Grouting is done by injecting mortar material into it.Jacketing involves adding thickness to the existing concrete layer with additional layers of concrete.After improvements were made,there was an improvement in the UPV test,with a peak speed value of 4910 m/s.Repairing concrete by filling cracks can improve concrete continuity and reduce waveform distortion,thereby increasing wave propagation speed.展开更多
Under the laser directed energy deposition(LDED)process,the rapid melting and solidification usually lead to the emergence of pores and coarse columnar dendrites,which in turn compromise the properties of the deposite...Under the laser directed energy deposition(LDED)process,the rapid melting and solidification usually lead to the emergence of pores and coarse columnar dendrites,which in turn compromise the properties of the deposited alloys.This study introduced in-situ ultrasonic rolling(UR)as an innovative method to enhance the corrosion resistance of LDED specimens,and the microstructural characteristics and their correlation with corrosion resistance were deeply investigated.The findings reveal that the LDED-UR specimen exhibits a reduction in both the fraction and size of pores.Under the influence of severe plastic deformation generated by LDED-UR process,fully equiaxed grains appear with a reduced average size of 28.61μm(compared to63.98μm for the LDED specimen with columnar grains).The electrochemical corrosion resistance of the LDED-UR specimen is significantly enhanced compared to the LDED specimen.This enhanced corrosion resistance can be attributed to the low fraction of small-sized pores,the fine and uniformly distributed Cr-enriched ferrite phase,and the formation of a compact and thick passive film due to dense grain boundaries.The insight of the correlation between microstructure and corrosion behavior opens up a new pathway to enhance the corrosion resistance of LDED specimens.展开更多
Municipal solid waste incineration fly ash(MSWI)is considered as one of the hazardous wastes and requires to be well disposed to reduce the contaminant to the environment.Reference to the production of coal fly ash(FA...Municipal solid waste incineration fly ash(MSWI)is considered as one of the hazardous wastes and requires to be well disposed to reduce the contaminant to the environment.Reference to the production of coal fly ash(FA)bricks,MSWI and FA were utilized to prepare autoclaved MSWI-FA block samples.Ultrasonic-assisted hydrothermal synthesis technology was used for production to explore the effect of ultrasonic pre-treatment.Compressive strength,dry density,and water absorption tests were conducted to determine the optimal ultrasonic parameters.Ultrasonic pre-treating mechanisms were investigated by SEM,FT-IR,particle size analysis,and BET.Furthermore,the micro-analyses of block samples were conducted.The heavy metal leaching concentration was studied to assess the environmental safety.The experimental results show that the ultrasonic pre-treating time,water bath temperature,and ultrasonic power of 3 h,30℃,and 840 W are the optimal,under which the compressive strength,dry density,and water absorption were 8.14 MPa,1417.48 kg/m^(3),and 0.38,respectively.It is shown that ultrasound destroys the surface structure of raw materials and smaller FA particles embed into MSWI.The particle size distribution of pre-treated raw materials mixture is wider and total pore volume is decreased by 6.3%.During hydrothermal processing,more Al-substituted tobermorite crystals are generated,which is the main source of higher strength and smaller pore volume of prepared block samples.The solidification/stabilization rates of Cu,Pb,and Zn increased by 30.77%,4.76%,and 35.29%,respectively.This study shows a feasible way to utilize MSWI as raw material for construction.展开更多
Soil aggregate stability is a fundamental measure for evaluating soil structure.While numerous tests exist for assessing soil aggregate stability,ultrasonic agitation(UA)is widely recognized for its effectiveness.None...Soil aggregate stability is a fundamental measure for evaluating soil structure.While numerous tests exist for assessing soil aggregate stability,ultrasonic agitation(UA)is widely recognized for its effectiveness.Nonetheless,a significant limitation of UA is the lack of standardized methodologies and stability assessment criteria,resulting in inconsistency and incomparability across studies.Several critical factors influence the assessment of soil aggregate stability,including sample preparation(e.g.,drying,sieving,and settling duration),initial and final aggregate size classes,the definition of final energy form and its calculation,variations in instrumentation and laboratory procedures,and the absence of standardized criteria.Unlike some stability methods,UA produces a broad range of results,with dispersion energy varying significantly(0.5–13440 J g^(-1))across different soil and aggregate types due to divergent procedural settings.These settings encompass factors such as initial power and amplitude,temperature fluctuation,soil/water ratio,probe specification(diameter and insertion depth),and the choice of liquid used during the process.Furthermore,UA faces challenges related to limited reproducibility,raising doubts about its status as a standard stability assessment method.To address these issues,standardization through predefined procedures and stability criteria has the potential to transform UA into a precise and widely accepted method for both qualitative and quantitative assessments of soil stability.In this comprehensive review,we outline the challenges in standardizing UA,elucidate the factors contributing to dispersion energy variation,and offer practical recommendations to establish standardized protocols for UA in soil aggregate stability assessments.展开更多
Quantitative relationship between nanosecond pulsed laser parameters and the characteristics of laser-generated ultrasonic waves in polycrystalline materials was evaluated.The high energy of the pulsed laser with a la...Quantitative relationship between nanosecond pulsed laser parameters and the characteristics of laser-generated ultrasonic waves in polycrystalline materials was evaluated.The high energy of the pulsed laser with a large irradiation spot simultaneously generated ultrasonic longitudinal and shear waves at the epicenter under the slight ablation regime.An optimized denoising technique based on wavelet thresholding and variational mode decomposition was applied to reduce noise in shear waves with a low signal-to-noise ratio.An approach for characterizing grain size was proposed using spectral central frequency ratio(SCFR)based on time-frequency analysis.The results demonstrate that the generation regime of ultrasonic waves is not solely determined by the laser power density;even at high power densities,a high energy with a large spot can generate an ultrasonic waveform dominated by the thermoelastic effect.This is ascribed to the intensification of the thermoelastic effect with the proportional increase in laser irradiation spot area for a given laser power density.Furthermore,both longitudinal and shear wave SCFRs are linearly related to grain size in polycrystalline materials;however,the shear wave SCFR is more sensitive to finer-grained materials.This study holds great significance for evaluating metal material properties using laser ultrasound.展开更多
C_(f)/SiC composites are characterized as anisotropic,heterogeneous,brittle,and hard materials.The process of manufacturing C_(f)/SiC composites using traditional machining techniques is prone to edge chipping damage ...C_(f)/SiC composites are characterized as anisotropic,heterogeneous,brittle,and hard materials.The process of manufacturing C_(f)/SiC composites using traditional machining techniques is prone to edge chipping damage and tool wear,which makes it difficult to meet the machining quality and machining accuracy.The purpose of this paper is to investigate the milling characteristics and damage assessment during ultrasonic vibration-assisted end milling(UVAEM)of C_(f)/SiC composites.Firstly,UVAEM experiments on C_(f)/SiC composites were carried out at different ultrasonic amplitudes and comparative experiments with conventional milling(CM).In addition,tool wear,surface roughness,surface micromorphology,milling force and subsurface damage(SSD)were measured and analysed.Finally,the SSD factors of C_(f)/SiC composites were established to quantify machining damage,and analyzed the effect of ultrasonic amplitude on SSD.Furthermore,the formation mechanism of SSD was investigated and discussed.The findings indicate that appropriate ultrasonic amplitude improves the surface quality by UVAEM,while excessive amplitude deteriorates the surface quality.During the UVAEM,micro/macro brittle fracture of the fibers on the surface occurs,leading to machining defects such as fiber breakage,fiber-interface debonding and pits.The milling force gradually decreases with the increase of ultrasonic amplitude.On the other hand,the forms of SSD in CM and UVAEM are mainly fiber pullout,subsurface crack,crack extension and machining pits.Matrix cracking and fiber pullout in SSD were affected by fiber orientation.Moreover,the introduction of ultrasonic vibration plays a significant contribution in the inhibition of the SSD in C_(f)/SiC composites.展开更多
Minimum quantity Lubrication(MQL)is a sustainable lubrication system that is famous in many machining systems.It involve the spray of an infinitesimal amount of mist-like lubricants during machining processes.The MQL ...Minimum quantity Lubrication(MQL)is a sustainable lubrication system that is famous in many machining systems.It involve the spray of an infinitesimal amount of mist-like lubricants during machining processes.The MQL system is affirmed to exhibit an excellent machining performance,and it is highly economical.The nanofluids are understood to exhibit excellent lubricity and heat evacuation capability,compared to pure oil-based MQL system.Studies have shown that the surface quality and amount of energy expended in the grinding operations can be reduced considerably due to the positive effect of these nanofluids.This work presents an experimental study on the tribological performance of SiO_(2)nanofluid during grinding of Si_(3)N_(4)ceramic.The effect different grinding modes and lubrication systems during the grinding operation was also analyzed.Different concentrations of the SiO_(2)nanofluid was manufactured using canola,corn and sunflower oils.The quantitative evaluation of the grinding process was done based on the amount of grinding forces,specific grinding energy,frictional coefficient,and surface integrity.It was found that the canola oil exhibits optimal lubrication performance compared to corn oil,sunflower oil,and traditional lubrication systems.Additionally,the introduction of ultrasonic vibrations with the SiO_(2)nanofluid in MQL system was found to reduce the specific grinding energy,normal grinding forces,tangential grinding forces,and surface roughness by 65%,57%,65%,and 18%respectively.Finally,regression analysis was used to obtain an optimum parameter combinations.The observations from this work will aid the smooth transition towards ecofriendly and sustainable machining of engineering ceramics.展开更多
On-site and real-time non-destructive measurement of elastic constants for materials of a component in a in-service structure is a challenge due to structural complexities,such as ambiguous boundary,variable thickness...On-site and real-time non-destructive measurement of elastic constants for materials of a component in a in-service structure is a challenge due to structural complexities,such as ambiguous boundary,variable thickness,nonuniform material properties.This work develops for the first time a method that uses ultrasound echo groups and artificial neural network(ANN)for reliable on-site real-time identification of material parameters.The use of echo groups allows the use of lower frequencies,and hence more accommodative to structural complexity.To train the ANNs,a numerical model is established that is capable of computing the waveform of ultrasonic echo groups for any given set of material properties of a given structure.The waveform of an ultrasonic echo groups at an interest location on the surface the structure with material parameters varying in a predefined range are then computed using the numerical model.This results in a set of dataset for training the ANN model.Once the ANN is trained,the material parameters can be identified simultaneously using the actual measured echo waveform as input to the ANN.Intensive tests have been conducted both numerically and experimentally to evaluate the effectiveness and accuracy of the currently proposed method.The results show that the maximum identification error of numerical example is less than 2%,and the maximum identification error of experimental test is less than 7%.Compared with currently prevailing methods and equipment,the proposefy the density and thickness,in addition to the elastic constants.Moreover,the reliability and accuracy of inverse prediction is significantly improved.Thus,it has broad applications and enables real-time field measurements,which has not been fulfilled by any other available methods or equipment.展开更多
Effects of ultrasonic vibration(UV)and mechanical vibration(MV)on the Mn-rich phase modification and mechanical properties of Al−12Si−4Cu−1Ni−1Mg−2Mn piston alloys were investigated.The results show that the UV and UV...Effects of ultrasonic vibration(UV)and mechanical vibration(MV)on the Mn-rich phase modification and mechanical properties of Al−12Si−4Cu−1Ni−1Mg−2Mn piston alloys were investigated.The results show that the UV and UV+MV treatments can significantly refine and fragmentize the microstructures.In addition,UV treatment can significantly passivate the primary Mn-rich Al15Mn3Si2 intermetallics.The formation mechanisms of refinement and passivation of the grains and non-dendrite particles were discussed.Compared with the gravity die-cast alloys,the UV and UV+MV treated alloys exhibit improved tensile and creep resistance at room and elevated temperatures.These results can be attributed to the refinement of theα(Al)grains and the secondary intermetallics,the increased proportion of refined heat-resistant precipitates,and the formation of nano-sized Si particles.The ultimate tensile strength of the UV treated alloys at 350℃ exceeds that of commercial piston alloys.This indicates the high application potential of the developed piston alloys in density diesel engines.展开更多
The crack initiation stress threshold is widely used in excavation industries as rock spalling strength when designing deep underground structures to avoid unwanted brittle failures.While various strain-based methods ...The crack initiation stress threshold is widely used in excavation industries as rock spalling strength when designing deep underground structures to avoid unwanted brittle failures.While various strain-based methods have been developed for the estimation of this critical design parameter,such methods are destructive and often requires subjective interpretations of the stress–strain curves,particularly in rocks with pre-existing microcracks or high porosity.This study explore the applicability of non-destructive ultrasonic through-transmission methods for determining rock damage levels by assessing the changes in transmitted signal characteristics during loading.The change in velocity,amplitude,dominant frequency,and root-mean-square voltage are investigated with four different rock types including marble,sandstone,granite,and basalt under various stress levels.Results suggest the rate of signal variations can be reliably used to estimate crack closure and crack initiation stress levels across the tested rocks before failure.Comparison of the results between the conventional techniques and the new proposed methods based on ultrasonic monitoring are further discussed.展开更多
We employed a melt ultrasonic treatment near the liquidus to prepare a high-thermal-conductivity Al-4Si-2Ni-0.8Fe-0.4Mg alloy.The influences of various ultrasonic powers on its microstructure,mechanical properties,and...We employed a melt ultrasonic treatment near the liquidus to prepare a high-thermal-conductivity Al-4Si-2Ni-0.8Fe-0.4Mg alloy.The influences of various ultrasonic powers on its microstructure,mechanical properties,and thermal conductivity were investigated.It is shown that near-liquidus ultrasonication significantly refines the alloy grains and eutectic structure,synergistically improving the alloy’s mechanical properties and thermal conductivity.Specifically,the grain size decreased by 84.5%from 941.4 to 186.2μm.Increasing the ultrasonic power improved the thermal conductivity of the alloy slightly and significantly enhanced its mechanical properties.At an ultrasonic power of 2100 W,the tensile strength,yield strength,elongation rate,and thermal conductivity were 216 MPa,142 MPa,6.3%,and 169 W/(m·k),respectively.展开更多
Effective separation of residual carbon and ash is the basis for the resource utilization of coal gasification fine slag(CGFS).The conventional flotation process of CGFS has the bottlenecks of low carbon recovery and ...Effective separation of residual carbon and ash is the basis for the resource utilization of coal gasification fine slag(CGFS).The conventional flotation process of CGFS has the bottlenecks of low carbon recovery and high collector dosage.In order to address these issues,CGFS sample taken from Shaanxi,China was used as the study object in this paper.A new process of size classification-fine grain ultrasonic pretreatment flotation(SC-FGUF)was proposed and its separation effect was compared with that of wholegrain flotation(WGF)as well as size classification-fine grain flotation(SC-FGF).The mechanism of its enhanced separation effect was revealed through flotation kinetic fitting,flotation flow foam layer stability,particle size composition,surface morphology,pore structure,and surface chemical property analysis.The results showed that compared with WGF,pre-classification could reduce the collector dosage by 84.09%and the combination of pre-classification and ultrasonic pretreatment could increase the combustible recovery by 17.29%and up to 93.46%.The SC-FGUF process allows the ineffective adsorption of coarse residual carbon to collector during flotation stage to be reduced by pre-classification,and the tightly embedded state of fine CGFS particles is disrupted and surface oxidizing functional group occupancy was reduced by ultrasonic pretreatment,thus carbon and ash is easier to be separated in the flotation process.In addition,some of the residual carbon particles were broken down to smaller sizes in the ultrasonic pretreatment,which led to an increase in the stability of flotation flow foam layer and a decrease in the probability of detachment of residual carbon particles from the bubbles.Therefore,SCFGUF could increase the residual carbon recovery and reduce the flotation collector dosage,which is an innovative method for carbon-ash separation of CGFS with good application prospect.展开更多
Compared with traditional plastic forming,ultrasonic vibration plastic forming has the advantages of reducing the forming force and improving the surface quality of the workpiece.This technology has a very broad appli...Compared with traditional plastic forming,ultrasonic vibration plastic forming has the advantages of reducing the forming force and improving the surface quality of the workpiece.This technology has a very broad application prospect in industrial manufactur-ing.Researchers have conducted extensive research on the ultrasonic vibration plastic forming of metals and laid a deep foundation for the development of this field.In this review,metals were classified according to their crystal structures.The effects of ultrasonic vibration on the microstructure of face-centered cubic,body-centered cubic,and hexagonal close-packed metals during plastic forming and the mech-anism underlying ultrasonic vibration forming were reviewed.The main challenges and future research direction of the ultrasonic vibra-tion plastic forming of metals were also discussed.展开更多
Textured surfaces with certain micro/nano structures have been proven to possess some advanced functions,such as reducing friction,improving wear and increasing wettability.Accurate prediction of micro/nano surface te...Textured surfaces with certain micro/nano structures have been proven to possess some advanced functions,such as reducing friction,improving wear and increasing wettability.Accurate prediction of micro/nano surface textures is of great significance for the design,fabrication and application of functional textured surfaces.In this paper,based on the kinematic analysis of cutter teeth,the discretization of ultrasonic machining process,transformation method of coordinate systems and the cubic spline data interpolation,an integrated theoretical model was established to characterize the distribution and geometric features of micro textures on the surfaces machined by different types of ultrasonic vibration-assisted milling(UVAM).Based on the theoretical model,the effect of key process parameters(vibration directions,vibration dimensions,cutting parameters and vibration parameters)on tool trajectories and microtextured surface morphology in UVAM is investigated.Besides,the effect of phase difference on the elliptical shape in 2D/3D ultrasonic elliptical vibration-assisted milling(UEVAM)was analyzed.Compared to conventional numerical models,the method of the cubic spline data interpolation is applied to the simulation of microtextured surface morphology in UVAM,which is more suitable for characterizing the morphological features of microtextured surfaces than traditional methods due to the presence of numerous micro textures.The prediction of surface roughness indicates that the magnitude of ultrasonic amplitude in z-direction should be strictly limited in 1D rotary UVAM,2D and 3D UEVAM due to the unfavorable effect of axial ultrasonic vibration on the surface quality.This study can provide theoretical guidance for the design and fabrication of microtextured surfaces in UVAM.展开更多
In order to clarify the fatigue damage evolution of concrete exposed to flexural fatigue loads,ultrasonic pulse velocity(UPV),impact-echo technology and surface electrical resistance(SR) method were used.Damage variab...In order to clarify the fatigue damage evolution of concrete exposed to flexural fatigue loads,ultrasonic pulse velocity(UPV),impact-echo technology and surface electrical resistance(SR) method were used.Damage variable based on the change of velocity of ultrasonic pulse(Du) and impact elastic wave(Di)were defined according to the classical damage theory.The influences of stress level,loading frequency and concrete strength on damage variable were measured.The experimental results show that Du and Di both present a three-stages trend for concrete exposed to fatigue loads.Since impact elastic wave is more sensitive to the microstructure damage in stage Ⅲ,the critical damage variable,i e,the damage variable before the final fracture of concrete of Di is slightly higher than that of Du.Meanwhile,the evolution of SR of concrete exposed to fatigue loads were analyzed and the relationship between SR and Du,SR and Di of concrete exposed to fatigue loads were established.It is found that the SR of concrete was decreased with the increasing fatigue cycles,indicating that surface electrical resistance method can also be applied to describe the damage of ballastless track concrete exposed to fatigue loads.展开更多
In response to the ultrasonic scalpels with the vibrational modal coupling which leads to a decrease in efficiency,an ultrasonic scalpel based on fusiform phononic crystals(PnCs)is proposed.An accurate theoretical mod...In response to the ultrasonic scalpels with the vibrational modal coupling which leads to a decrease in efficiency,an ultrasonic scalpel based on fusiform phononic crystals(PnCs)is proposed.An accurate theoretical model is constructed,which is mainly composed of electromechanical equivalent circuit models to analyze the frequency response function and the frequency response curves of the admittance.Bragg band gaps exist in the fusiform PnCs owing to the periodic constraint,which can suppress the corresponding vibrational modes.The vibration characteristics(vibration mode,frequency,and displacement distribution)of the ultrasonic scalpel are analyzed,and the validity of the electromechanical equivalent circuit method is verified.The results indicate that other vibration modes near the working frequency can be isolated.In addition,blades based on fusiform PnCs have a function akin to that of the horn,which enables displacement amplification.展开更多
The ultrasonic pulse velocity(UPV)correlates significantly with the density and pore size of subgrade filling materials.This research conducts numerous Proctor and UPV tests to examine how moisture and rock content af...The ultrasonic pulse velocity(UPV)correlates significantly with the density and pore size of subgrade filling materials.This research conducts numerous Proctor and UPV tests to examine how moisture and rock content affect compaction quality.The study measures the changes in UPV across dry density and compaction characteristics.The compacted specimens exhibit distinct microstructures and mechanical properties along the dry and wet sides of the compaction curve,primarily influenced by internal water molecules.The maximum dry density exhibits a positive correlation with the rock content,while the optimal moisture content demonstrates an inverse relationship.As the rock content increases,the relative error of UPV measurement rises.The UPV follows a hump-shaped pattern with the initial moisture content.Three intelligent models are established to forecast dry density.The measure of UPV and PSO-BP-NN model quickly assesses compaction quality.展开更多
A transient 3D model was established to investigate the effect of spatial interaction of ultrasounds on the dual-frequency ultrasonic field in magnesium alloy melt.The effects of insertion depth and tip shape of the u...A transient 3D model was established to investigate the effect of spatial interaction of ultrasounds on the dual-frequency ultrasonic field in magnesium alloy melt.The effects of insertion depth and tip shape of the ultrasonic rods,input pressures and their ratio on the acoustic field distribution were discussed in detail.Additionally,the spacing,angle,and insertion depth of two ultrasonic rods significantly affect the interaction between distinct ultrasounds.As a result,various acoustic pressure distributions and cavitation regions are obtained.The spherical rods mitigate the longitudinal and transversal attenuation of acoustic pressure and expand the cavitation volume by 53.7%and 31.7%,respectively,compared to the plate and conical rods.Increasing the input pressure will enlarge the cavitation region but has no effect on the acoustic pressure distribution pattern.The acoustic pressure ratio significantly affects the pressure distribution and the cavitation region,and the best cavitation effect is obtained at the ratio of 2:1(P15:P20).展开更多
In this work,a new treatment method combining ultrasonic vibration with FeCoNiCrCu high entropy alloy(HEA)coating was used to prepared Al/Mg bimetal through the lost foam compound casting.The effects of composite trea...In this work,a new treatment method combining ultrasonic vibration with FeCoNiCrCu high entropy alloy(HEA)coating was used to prepared Al/Mg bimetal through the lost foam compound casting.The effects of composite treatment involving ultrasonic vibration and HEA coating on interfacial microstructure and mechanical properties of Al/Mg bimetal were studied.Results demonstrate that the interface thickness of the Al/Mg bimetal with composite treatment significantly decreases to only 26.99%of the thickness observed in the untreated Al/Mg bimetal.The HEA coating hinders the diffusion between Al and Mg,resulting the significant reduction in Al/Mg intermetallic compounds in the interface.The Al/Mg bimetal interface with composite treatment is composed of Al_(3)Mg_(2)and Mg_(2)Si/AlxFeCoNiCrCu+FeCoNiCrCu/δ-Mg+Al_(12)Mg_(17)eutectic structures.The interface resulting from the composite treatment has a lower hardness than that without treatment.The acoustic cavitation and acoustic streaming effects generated by ultrasonic vibration promote the diffusion of Al elements within the HEA coating,resulting in a significant improvement in the metallurgical bonding quality on the Mg side.The fracture position shifts from the Mg side of the Al/Mg bimetal only with HEA coating to the Al side with composite treatment.The shear strength of the Al/Mg bimetal increases from 32.16 MPa without treatment to 63.44 MPa with ultrasonic vibration and HEA coating,increasing by 97.26%.展开更多
基金financially supported by the National Natural Science Foundation of China(No.22272151)Public Welfare Technology Application Research Project of Jinhua City,China(No.2023-4-022)。
文摘BiVO_(4)porous spheres modified by ZnO were designed and synthesized using a facile two-step method.The resulting ZnO/BiVO_(4)composite catalysts have shown remarkable efficiency as piezoelectric catalysts for degrading Rhodamine B(RhB)unde mechanical vibrations,they exhibit superior activity compared to pure ZnO.The 40wt%ZnO/BiVO_(4)heterojunction composite displayed the highest activity,along with good stability and recyclability.The enhanced piezoelectric catalytic activity can be attributed to the form ation of an I-scheme heterojunction structure,which can effectively inhibit the electron-hole recombination.Furthermore,hole(h+)and superoxide radical(·O_(2)^(-))are proved to be the primary active species.Therefore,ZnO/BiVO_(4)stands as an efficient and stable piezoelectric catalyst with broad potential application in the field of environmental water pollution treatment.
基金supported by the Ministry of Education,Culture,Research,and Technology(Indonesia),Grant number 107/E5/PG.02.00.PL/2024,AZ.
文摘Concrete is one of the most important elements in building construction.However,concrete used in construction is susceptible to damage due to corrosion.The influence of corrosive substances causes changes in the reinforcing steel and affects the strength of the structure.The repair method is one approach to overcome this problem.This research aims to determine the effect of grouting and jacketing repairs on corroded concrete.The concrete used has dimensions of 15 cm×15 cm×60 cm with planned corrosion variations of 50%,60%,and 70%.The test objects were tested using the Non-Destructive Testing(NDT)method using Ultrasonic Pulse Velocity(UPV).The test results show that the average speed of normal concrete is 5070 m/s,while the lowest average speed is 3070 m/s on the 70%planned corrosion test object.The test object was then given a load of 1600 kgf.At this stage,there is a decrease in speed and wave shape with the lowest average speed obtained at 2753 m/s.The repair method is an effort to restore concrete performance by using grouting and jacketing.Grouting is done by injecting mortar material into it.Jacketing involves adding thickness to the existing concrete layer with additional layers of concrete.After improvements were made,there was an improvement in the UPV test,with a peak speed value of 4910 m/s.Repairing concrete by filling cracks can improve concrete continuity and reduce waveform distortion,thereby increasing wave propagation speed.
基金financial supports from the National Natural Science Foundation of China (No.52305440)the Natural Science Foundation of Changsha City (Nos.kq2208272,kq2208274)+1 种基金the Tribology Science Fund of the State Key Laboratory of Tribology in Advanced Equipment (SKLTKF22B09)the National Key Research and Development Program of China (2022YFB3706902)。
文摘Under the laser directed energy deposition(LDED)process,the rapid melting and solidification usually lead to the emergence of pores and coarse columnar dendrites,which in turn compromise the properties of the deposited alloys.This study introduced in-situ ultrasonic rolling(UR)as an innovative method to enhance the corrosion resistance of LDED specimens,and the microstructural characteristics and their correlation with corrosion resistance were deeply investigated.The findings reveal that the LDED-UR specimen exhibits a reduction in both the fraction and size of pores.Under the influence of severe plastic deformation generated by LDED-UR process,fully equiaxed grains appear with a reduced average size of 28.61μm(compared to63.98μm for the LDED specimen with columnar grains).The electrochemical corrosion resistance of the LDED-UR specimen is significantly enhanced compared to the LDED specimen.This enhanced corrosion resistance can be attributed to the low fraction of small-sized pores,the fine and uniformly distributed Cr-enriched ferrite phase,and the formation of a compact and thick passive film due to dense grain boundaries.The insight of the correlation between microstructure and corrosion behavior opens up a new pathway to enhance the corrosion resistance of LDED specimens.
基金Funded by the National Natural Science Foundation of China(No.52178241)the National Key Research and Development Program of China during the Fourteenth Five-Year Plan Period(No.2021YFB3802001)+1 种基金the Shanghai Science and Technology Innovation Action Plan(No.23D21201401)the Key Research and Development of the Shaanxi Province of China(No.2022GY-163)。
文摘Municipal solid waste incineration fly ash(MSWI)is considered as one of the hazardous wastes and requires to be well disposed to reduce the contaminant to the environment.Reference to the production of coal fly ash(FA)bricks,MSWI and FA were utilized to prepare autoclaved MSWI-FA block samples.Ultrasonic-assisted hydrothermal synthesis technology was used for production to explore the effect of ultrasonic pre-treatment.Compressive strength,dry density,and water absorption tests were conducted to determine the optimal ultrasonic parameters.Ultrasonic pre-treating mechanisms were investigated by SEM,FT-IR,particle size analysis,and BET.Furthermore,the micro-analyses of block samples were conducted.The heavy metal leaching concentration was studied to assess the environmental safety.The experimental results show that the ultrasonic pre-treating time,water bath temperature,and ultrasonic power of 3 h,30℃,and 840 W are the optimal,under which the compressive strength,dry density,and water absorption were 8.14 MPa,1417.48 kg/m^(3),and 0.38,respectively.It is shown that ultrasound destroys the surface structure of raw materials and smaller FA particles embed into MSWI.The particle size distribution of pre-treated raw materials mixture is wider and total pore volume is decreased by 6.3%.During hydrothermal processing,more Al-substituted tobermorite crystals are generated,which is the main source of higher strength and smaller pore volume of prepared block samples.The solidification/stabilization rates of Cu,Pb,and Zn increased by 30.77%,4.76%,and 35.29%,respectively.This study shows a feasible way to utilize MSWI as raw material for construction.
基金support from the National Natural Science Foundation of China(No.42177299)the Guangdong Province Key Areas Research and Development Plan Project,China—Key Preparation Technology and Application of Green and Efficient Agricultural Input Controlled-Release Materials(No.2023B0202080002)。
文摘Soil aggregate stability is a fundamental measure for evaluating soil structure.While numerous tests exist for assessing soil aggregate stability,ultrasonic agitation(UA)is widely recognized for its effectiveness.Nonetheless,a significant limitation of UA is the lack of standardized methodologies and stability assessment criteria,resulting in inconsistency and incomparability across studies.Several critical factors influence the assessment of soil aggregate stability,including sample preparation(e.g.,drying,sieving,and settling duration),initial and final aggregate size classes,the definition of final energy form and its calculation,variations in instrumentation and laboratory procedures,and the absence of standardized criteria.Unlike some stability methods,UA produces a broad range of results,with dispersion energy varying significantly(0.5–13440 J g^(-1))across different soil and aggregate types due to divergent procedural settings.These settings encompass factors such as initial power and amplitude,temperature fluctuation,soil/water ratio,probe specification(diameter and insertion depth),and the choice of liquid used during the process.Furthermore,UA faces challenges related to limited reproducibility,raising doubts about its status as a standard stability assessment method.To address these issues,standardization through predefined procedures and stability criteria has the potential to transform UA into a precise and widely accepted method for both qualitative and quantitative assessments of soil stability.In this comprehensive review,we outline the challenges in standardizing UA,elucidate the factors contributing to dispersion energy variation,and offer practical recommendations to establish standardized protocols for UA in soil aggregate stability assessments.
基金supported in part by the Natural Science Foundation of Shandong Province,China (Grant No.ZR2023ME073)the National Natural Science Foundation of China (Grant No.51805304)+1 种基金the Education Department of Shandong Province,China (Grant No.2022KJ130)Qilu University of Technology (Shandong Academy of Sciences),China (Grant Nos.2023PY009,2021JC02008 and 2022GH005)。
文摘Quantitative relationship between nanosecond pulsed laser parameters and the characteristics of laser-generated ultrasonic waves in polycrystalline materials was evaluated.The high energy of the pulsed laser with a large irradiation spot simultaneously generated ultrasonic longitudinal and shear waves at the epicenter under the slight ablation regime.An optimized denoising technique based on wavelet thresholding and variational mode decomposition was applied to reduce noise in shear waves with a low signal-to-noise ratio.An approach for characterizing grain size was proposed using spectral central frequency ratio(SCFR)based on time-frequency analysis.The results demonstrate that the generation regime of ultrasonic waves is not solely determined by the laser power density;even at high power densities,a high energy with a large spot can generate an ultrasonic waveform dominated by the thermoelastic effect.This is ascribed to the intensification of the thermoelastic effect with the proportional increase in laser irradiation spot area for a given laser power density.Furthermore,both longitudinal and shear wave SCFRs are linearly related to grain size in polycrystalline materials;however,the shear wave SCFR is more sensitive to finer-grained materials.This study holds great significance for evaluating metal material properties using laser ultrasound.
基金Supported by National Key Research and Development Program of China(Grant Nos.2019YFA0708902,2022YFB3404002)Fundamental Research Funds for the Central Universities of China(Grant No.DUT22LAB501)+1 种基金National Science Foundation for Distinguished Young Scholars of China(Grant No.52325506)National Natural Science Foundation of China(Grant No.52275411)。
文摘C_(f)/SiC composites are characterized as anisotropic,heterogeneous,brittle,and hard materials.The process of manufacturing C_(f)/SiC composites using traditional machining techniques is prone to edge chipping damage and tool wear,which makes it difficult to meet the machining quality and machining accuracy.The purpose of this paper is to investigate the milling characteristics and damage assessment during ultrasonic vibration-assisted end milling(UVAEM)of C_(f)/SiC composites.Firstly,UVAEM experiments on C_(f)/SiC composites were carried out at different ultrasonic amplitudes and comparative experiments with conventional milling(CM).In addition,tool wear,surface roughness,surface micromorphology,milling force and subsurface damage(SSD)were measured and analysed.Finally,the SSD factors of C_(f)/SiC composites were established to quantify machining damage,and analyzed the effect of ultrasonic amplitude on SSD.Furthermore,the formation mechanism of SSD was investigated and discussed.The findings indicate that appropriate ultrasonic amplitude improves the surface quality by UVAEM,while excessive amplitude deteriorates the surface quality.During the UVAEM,micro/macro brittle fracture of the fibers on the surface occurs,leading to machining defects such as fiber breakage,fiber-interface debonding and pits.The milling force gradually decreases with the increase of ultrasonic amplitude.On the other hand,the forms of SSD in CM and UVAEM are mainly fiber pullout,subsurface crack,crack extension and machining pits.Matrix cracking and fiber pullout in SSD were affected by fiber orientation.Moreover,the introduction of ultrasonic vibration plays a significant contribution in the inhibition of the SSD in C_(f)/SiC composites.
文摘Minimum quantity Lubrication(MQL)is a sustainable lubrication system that is famous in many machining systems.It involve the spray of an infinitesimal amount of mist-like lubricants during machining processes.The MQL system is affirmed to exhibit an excellent machining performance,and it is highly economical.The nanofluids are understood to exhibit excellent lubricity and heat evacuation capability,compared to pure oil-based MQL system.Studies have shown that the surface quality and amount of energy expended in the grinding operations can be reduced considerably due to the positive effect of these nanofluids.This work presents an experimental study on the tribological performance of SiO_(2)nanofluid during grinding of Si_(3)N_(4)ceramic.The effect different grinding modes and lubrication systems during the grinding operation was also analyzed.Different concentrations of the SiO_(2)nanofluid was manufactured using canola,corn and sunflower oils.The quantitative evaluation of the grinding process was done based on the amount of grinding forces,specific grinding energy,frictional coefficient,and surface integrity.It was found that the canola oil exhibits optimal lubrication performance compared to corn oil,sunflower oil,and traditional lubrication systems.Additionally,the introduction of ultrasonic vibrations with the SiO_(2)nanofluid in MQL system was found to reduce the specific grinding energy,normal grinding forces,tangential grinding forces,and surface roughness by 65%,57%,65%,and 18%respectively.Finally,regression analysis was used to obtain an optimum parameter combinations.The observations from this work will aid the smooth transition towards ecofriendly and sustainable machining of engineering ceramics.
基金Supported by National Natural Science Foundation of China(Grant No.51805141)Funds for Creative Research Groups of Hebei Province of China(Grant No.E2020202142)+2 种基金Tianjin Municipal Science and Technology Plan Project of China(Grant No.19ZXZNGX00100)Key R&D Program of Hebei Province of China(Grant No.19227208D)National Key Research and development Program of China(Grant No.2020YFB2009400).
文摘On-site and real-time non-destructive measurement of elastic constants for materials of a component in a in-service structure is a challenge due to structural complexities,such as ambiguous boundary,variable thickness,nonuniform material properties.This work develops for the first time a method that uses ultrasound echo groups and artificial neural network(ANN)for reliable on-site real-time identification of material parameters.The use of echo groups allows the use of lower frequencies,and hence more accommodative to structural complexity.To train the ANNs,a numerical model is established that is capable of computing the waveform of ultrasonic echo groups for any given set of material properties of a given structure.The waveform of an ultrasonic echo groups at an interest location on the surface the structure with material parameters varying in a predefined range are then computed using the numerical model.This results in a set of dataset for training the ANN model.Once the ANN is trained,the material parameters can be identified simultaneously using the actual measured echo waveform as input to the ANN.Intensive tests have been conducted both numerically and experimentally to evaluate the effectiveness and accuracy of the currently proposed method.The results show that the maximum identification error of numerical example is less than 2%,and the maximum identification error of experimental test is less than 7%.Compared with currently prevailing methods and equipment,the proposefy the density and thickness,in addition to the elastic constants.Moreover,the reliability and accuracy of inverse prediction is significantly improved.Thus,it has broad applications and enables real-time field measurements,which has not been fulfilled by any other available methods or equipment.
基金the National Natural Science Foundation of China(No.52265043)Science and Technology Plan,Guizhou Province,China(No.ZK2021(267))+2 种基金Technology Achievements Application and Industrialization Project,Guizhou Province,China(No.2021(067))Cultivation Project of Guizhou University,China(No.2019(23))Lastly,we thank the Shanghai Synchrotron Radiation Facility(SSRF)for providing the synchrotron radiation beamtime.
文摘Effects of ultrasonic vibration(UV)and mechanical vibration(MV)on the Mn-rich phase modification and mechanical properties of Al−12Si−4Cu−1Ni−1Mg−2Mn piston alloys were investigated.The results show that the UV and UV+MV treatments can significantly refine and fragmentize the microstructures.In addition,UV treatment can significantly passivate the primary Mn-rich Al15Mn3Si2 intermetallics.The formation mechanisms of refinement and passivation of the grains and non-dendrite particles were discussed.Compared with the gravity die-cast alloys,the UV and UV+MV treated alloys exhibit improved tensile and creep resistance at room and elevated temperatures.These results can be attributed to the refinement of theα(Al)grains and the secondary intermetallics,the increased proportion of refined heat-resistant precipitates,and the formation of nano-sized Si particles.The ultimate tensile strength of the UV treated alloys at 350℃ exceeds that of commercial piston alloys.This indicates the high application potential of the developed piston alloys in density diesel engines.
基金support from the Australian Research Council(ARC)through Discovery Project DP210102224.
文摘The crack initiation stress threshold is widely used in excavation industries as rock spalling strength when designing deep underground structures to avoid unwanted brittle failures.While various strain-based methods have been developed for the estimation of this critical design parameter,such methods are destructive and often requires subjective interpretations of the stress–strain curves,particularly in rocks with pre-existing microcracks or high porosity.This study explore the applicability of non-destructive ultrasonic through-transmission methods for determining rock damage levels by assessing the changes in transmitted signal characteristics during loading.The change in velocity,amplitude,dominant frequency,and root-mean-square voltage are investigated with four different rock types including marble,sandstone,granite,and basalt under various stress levels.Results suggest the rate of signal variations can be reliably used to estimate crack closure and crack initiation stress levels across the tested rocks before failure.Comparison of the results between the conventional techniques and the new proposed methods based on ultrasonic monitoring are further discussed.
基金Funded by the Zhaoqing Xijiang Innovation and Entrepreneurship Team Project Funding of China(No.2017A0109004)。
文摘We employed a melt ultrasonic treatment near the liquidus to prepare a high-thermal-conductivity Al-4Si-2Ni-0.8Fe-0.4Mg alloy.The influences of various ultrasonic powers on its microstructure,mechanical properties,and thermal conductivity were investigated.It is shown that near-liquidus ultrasonication significantly refines the alloy grains and eutectic structure,synergistically improving the alloy’s mechanical properties and thermal conductivity.Specifically,the grain size decreased by 84.5%from 941.4 to 186.2μm.Increasing the ultrasonic power improved the thermal conductivity of the alloy slightly and significantly enhanced its mechanical properties.At an ultrasonic power of 2100 W,the tensile strength,yield strength,elongation rate,and thermal conductivity were 216 MPa,142 MPa,6.3%,and 169 W/(m·k),respectively.
基金supported by the National Natural Science Foundation of China(No.52374279)the Natural Science Foundation of Shaanxi Province(No.2023-YBGY-055).
文摘Effective separation of residual carbon and ash is the basis for the resource utilization of coal gasification fine slag(CGFS).The conventional flotation process of CGFS has the bottlenecks of low carbon recovery and high collector dosage.In order to address these issues,CGFS sample taken from Shaanxi,China was used as the study object in this paper.A new process of size classification-fine grain ultrasonic pretreatment flotation(SC-FGUF)was proposed and its separation effect was compared with that of wholegrain flotation(WGF)as well as size classification-fine grain flotation(SC-FGF).The mechanism of its enhanced separation effect was revealed through flotation kinetic fitting,flotation flow foam layer stability,particle size composition,surface morphology,pore structure,and surface chemical property analysis.The results showed that compared with WGF,pre-classification could reduce the collector dosage by 84.09%and the combination of pre-classification and ultrasonic pretreatment could increase the combustible recovery by 17.29%and up to 93.46%.The SC-FGUF process allows the ineffective adsorption of coarse residual carbon to collector during flotation stage to be reduced by pre-classification,and the tightly embedded state of fine CGFS particles is disrupted and surface oxidizing functional group occupancy was reduced by ultrasonic pretreatment,thus carbon and ash is easier to be separated in the flotation process.In addition,some of the residual carbon particles were broken down to smaller sizes in the ultrasonic pretreatment,which led to an increase in the stability of flotation flow foam layer and a decrease in the probability of detachment of residual carbon particles from the bubbles.Therefore,SCFGUF could increase the residual carbon recovery and reduce the flotation collector dosage,which is an innovative method for carbon-ash separation of CGFS with good application prospect.
基金supported by the National Key R&D Program of China(No.2022YFE0121300)the Introduction Plan for High end Foreign Experts,China(No.G2023105001L)the Young Foreign Talent Program,China(No.QN2023105001L).
文摘Compared with traditional plastic forming,ultrasonic vibration plastic forming has the advantages of reducing the forming force and improving the surface quality of the workpiece.This technology has a very broad application prospect in industrial manufactur-ing.Researchers have conducted extensive research on the ultrasonic vibration plastic forming of metals and laid a deep foundation for the development of this field.In this review,metals were classified according to their crystal structures.The effects of ultrasonic vibration on the microstructure of face-centered cubic,body-centered cubic,and hexagonal close-packed metals during plastic forming and the mech-anism underlying ultrasonic vibration forming were reviewed.The main challenges and future research direction of the ultrasonic vibra-tion plastic forming of metals were also discussed.
基金Supported by Shandong Provincial Natural Science Foundation of China(Grant No.ZR2023QE041)China Postdoctoral Science Foundation(Grant No.2023M731862)National Natural Science Foundation of China(Grant No.51975112).
文摘Textured surfaces with certain micro/nano structures have been proven to possess some advanced functions,such as reducing friction,improving wear and increasing wettability.Accurate prediction of micro/nano surface textures is of great significance for the design,fabrication and application of functional textured surfaces.In this paper,based on the kinematic analysis of cutter teeth,the discretization of ultrasonic machining process,transformation method of coordinate systems and the cubic spline data interpolation,an integrated theoretical model was established to characterize the distribution and geometric features of micro textures on the surfaces machined by different types of ultrasonic vibration-assisted milling(UVAM).Based on the theoretical model,the effect of key process parameters(vibration directions,vibration dimensions,cutting parameters and vibration parameters)on tool trajectories and microtextured surface morphology in UVAM is investigated.Besides,the effect of phase difference on the elliptical shape in 2D/3D ultrasonic elliptical vibration-assisted milling(UEVAM)was analyzed.Compared to conventional numerical models,the method of the cubic spline data interpolation is applied to the simulation of microtextured surface morphology in UVAM,which is more suitable for characterizing the morphological features of microtextured surfaces than traditional methods due to the presence of numerous micro textures.The prediction of surface roughness indicates that the magnitude of ultrasonic amplitude in z-direction should be strictly limited in 1D rotary UVAM,2D and 3D UEVAM due to the unfavorable effect of axial ultrasonic vibration on the surface quality.This study can provide theoretical guidance for the design and fabrication of microtextured surfaces in UVAM.
基金Funded by the National Natural Science Foundation of China(Nos.U1934206,52208299,and 52108260)the 2021 Tencent XPLORER PRIZE。
文摘In order to clarify the fatigue damage evolution of concrete exposed to flexural fatigue loads,ultrasonic pulse velocity(UPV),impact-echo technology and surface electrical resistance(SR) method were used.Damage variable based on the change of velocity of ultrasonic pulse(Du) and impact elastic wave(Di)were defined according to the classical damage theory.The influences of stress level,loading frequency and concrete strength on damage variable were measured.The experimental results show that Du and Di both present a three-stages trend for concrete exposed to fatigue loads.Since impact elastic wave is more sensitive to the microstructure damage in stage Ⅲ,the critical damage variable,i e,the damage variable before the final fracture of concrete of Di is slightly higher than that of Du.Meanwhile,the evolution of SR of concrete exposed to fatigue loads were analyzed and the relationship between SR and Du,SR and Di of concrete exposed to fatigue loads were established.It is found that the SR of concrete was decreased with the increasing fatigue cycles,indicating that surface electrical resistance method can also be applied to describe the damage of ballastless track concrete exposed to fatigue loads.
基金supported by the National Natural Science Foundation of China(Grant Nos.62204112,12174240,and 11874253)the Natural Science Foundation of Jiangsu Province,China(Grant No.BK20220774).
文摘In response to the ultrasonic scalpels with the vibrational modal coupling which leads to a decrease in efficiency,an ultrasonic scalpel based on fusiform phononic crystals(PnCs)is proposed.An accurate theoretical model is constructed,which is mainly composed of electromechanical equivalent circuit models to analyze the frequency response function and the frequency response curves of the admittance.Bragg band gaps exist in the fusiform PnCs owing to the periodic constraint,which can suppress the corresponding vibrational modes.The vibration characteristics(vibration mode,frequency,and displacement distribution)of the ultrasonic scalpel are analyzed,and the validity of the electromechanical equivalent circuit method is verified.The results indicate that other vibration modes near the working frequency can be isolated.In addition,blades based on fusiform PnCs have a function akin to that of the horn,which enables displacement amplification.
基金supported by the National Natural Science Foundation of China (Grant Nos.52038005 and 52278342)Natural Science Foundation of Tianjin,China (Grant No.23JCJQJC00160).
文摘The ultrasonic pulse velocity(UPV)correlates significantly with the density and pore size of subgrade filling materials.This research conducts numerous Proctor and UPV tests to examine how moisture and rock content affect compaction quality.The study measures the changes in UPV across dry density and compaction characteristics.The compacted specimens exhibit distinct microstructures and mechanical properties along the dry and wet sides of the compaction curve,primarily influenced by internal water molecules.The maximum dry density exhibits a positive correlation with the rock content,while the optimal moisture content demonstrates an inverse relationship.As the rock content increases,the relative error of UPV measurement rises.The UPV follows a hump-shaped pattern with the initial moisture content.Three intelligent models are established to forecast dry density.The measure of UPV and PSO-BP-NN model quickly assesses compaction quality.
基金financially supported by the National Natural Science Foundation of China(Grant Nos.51974082 and 52274377)the Fundamental Research Funds for the Central Universities(Grant No.N2209001)the Programme of Introducing Talents of Discipline Innovation to Universities 2.0(the 111 Project 2.0 of China,Grant No.BP0719037)。
文摘A transient 3D model was established to investigate the effect of spatial interaction of ultrasounds on the dual-frequency ultrasonic field in magnesium alloy melt.The effects of insertion depth and tip shape of the ultrasonic rods,input pressures and their ratio on the acoustic field distribution were discussed in detail.Additionally,the spacing,angle,and insertion depth of two ultrasonic rods significantly affect the interaction between distinct ultrasounds.As a result,various acoustic pressure distributions and cavitation regions are obtained.The spherical rods mitigate the longitudinal and transversal attenuation of acoustic pressure and expand the cavitation volume by 53.7%and 31.7%,respectively,compared to the plate and conical rods.Increasing the input pressure will enlarge the cavitation region but has no effect on the acoustic pressure distribution pattern.The acoustic pressure ratio significantly affects the pressure distribution and the cavitation region,and the best cavitation effect is obtained at the ratio of 2:1(P15:P20).
基金funded by the National Natural Science Foundation of China(Nos.52271102,52075198 and 52205359)。
文摘In this work,a new treatment method combining ultrasonic vibration with FeCoNiCrCu high entropy alloy(HEA)coating was used to prepared Al/Mg bimetal through the lost foam compound casting.The effects of composite treatment involving ultrasonic vibration and HEA coating on interfacial microstructure and mechanical properties of Al/Mg bimetal were studied.Results demonstrate that the interface thickness of the Al/Mg bimetal with composite treatment significantly decreases to only 26.99%of the thickness observed in the untreated Al/Mg bimetal.The HEA coating hinders the diffusion between Al and Mg,resulting the significant reduction in Al/Mg intermetallic compounds in the interface.The Al/Mg bimetal interface with composite treatment is composed of Al_(3)Mg_(2)and Mg_(2)Si/AlxFeCoNiCrCu+FeCoNiCrCu/δ-Mg+Al_(12)Mg_(17)eutectic structures.The interface resulting from the composite treatment has a lower hardness than that without treatment.The acoustic cavitation and acoustic streaming effects generated by ultrasonic vibration promote the diffusion of Al elements within the HEA coating,resulting in a significant improvement in the metallurgical bonding quality on the Mg side.The fracture position shifts from the Mg side of the Al/Mg bimetal only with HEA coating to the Al side with composite treatment.The shear strength of the Al/Mg bimetal increases from 32.16 MPa without treatment to 63.44 MPa with ultrasonic vibration and HEA coating,increasing by 97.26%.
