An internal state variable(ISV)model was established according to the experimental results of hot plane strain compression(PSC)to predict the microstructure evolution during hot spinning of ZK61 alloy.The effects of t...An internal state variable(ISV)model was established according to the experimental results of hot plane strain compression(PSC)to predict the microstructure evolution during hot spinning of ZK61 alloy.The effects of the internal variables were considered in this ISV model,and the parameters were optimized by genetic algorithm.After validation,the ISV model was used to simulate the evolution of grain size(GS)and dynamic recrystallization(DRX)fraction during hot spinning via Abaqus and its subroutine Vumat.By comparing the simulated results with the experimental results,the application of the ISV model was proven to be reliable.Meanwhile,the strength of the thin-walled spun ZK61 tube increased from 303 to 334 MPa due to grain refinement by DRX and texture strengthening.Besides,some ultrafine grains(0.5μm)that played an important role in mechanical properties were formed due to the proliferation,movement,and entanglement of dislocations during the spinning process.展开更多
Micro-lens （ML） and Micro-lens array （MLA） are important optical components widely used in many fields; Soft-lithography, a vital little process technology, has its unique performance to produce ML and MLA; The cy...Micro-lens （ML） and Micro-lens array （MLA） are important optical components widely used in many fields; Soft-lithography, a vital little process technology, has its unique performance to produce ML and MLA; The cylinder and spherical MLA of polymethyl methacrylate （PMMA） were successfully obtained by micromolding inSoft-lithography. Some suitable experimental parameters in the process were discussed, and the imaging property of the MLA was also studied simply.展开更多
100%green carbon foam from the fibrous fruits of Platanus Orientalis-L(Plane)along with the tar oil as binder has been prepared using a powder molding technique.The objective was to develop a porous monolithic carbon ...100%green carbon foam from the fibrous fruits of Platanus Orientalis-L(Plane)along with the tar oil as binder has been prepared using a powder molding technique.The objective was to develop a porous monolithic carbon from biomaterials with a considerable strength necessary for various physical,thermal and electromagnetic shielding applications.Fast carbonization was carried out at1000°C under the cover of Plane tree pyrolyzed seeds without using any external protective gas.For comparative analysis,some samples were mixed with5%(mass fraction)iron chloride during the molding process.Iron chloride being a graphitization catalyst and activating agent helped in increasing the specific surface area from88to294m2/g with a25%decrease in flexural strength.Thermal stability was improved due to the incorporation of more graphitic phases in the sample resulting in a little higher thermal conductivity from0.22to0.67W/(m·K).The catalytic carbon foam exhibited shielding effectiveness of more than20dB over the X-band frequency.Absorption was dominant with only8.26%?10.33%reflectance,indicating an absorption dominant shielding mechanism.The new material is quite suitable for high temperature thermal insulation being lightweight,highly porous with interconnected porous morphology most of which is preserved from the original biomaterial.展开更多
To realize numerical simulation of rolling and obtain the hot forming process parameters for X70 HD steel, the flow stress behaviors of X70 HD steel were investigated under different temperatures（820-1100 ℃ and stra...To realize numerical simulation of rolling and obtain the hot forming process parameters for X70 HD steel, the flow stress behaviors of X70 HD steel were investigated under different temperatures（820-1100 ℃ and strain rates（0.01-10 s-1） on a Gleeble-3500 thermo-simulation machine. A new flow stress model was established. The linear and exponential relationship methods were applied to the parameters with respect to temperature and deformation rates. The rise of curve ends under certain conditions was analyzed. The flow stress of X70 HD steel predicted by the proposed model agrees well with the experimental results. So, it greatly improves the precision of the metal thermoplastic processing through finite element method and practical application of engineering.展开更多
The effects of process parameters in rapid heat cycle moulding （RHCM） on parts warpage were investigated. A vehicle-used blue-tooth front shell （consisting of ABS material） was considered as a part example manufac...The effects of process parameters in rapid heat cycle moulding （RHCM） on parts warpage were investigated. A vehicle-used blue-tooth front shell （consisting of ABS material） was considered as a part example manufactured by RHCM method. The corresponding rapid heat response mould with an innovational conformal heating/cooling channel system and a dynamic mould temperature control system based on the Jll-W-160 type precise temperature controller was proposed. During heating/cooling process, the mould was able to be heated from room temperature to 160 ~C in 6 s and then cooled to 80 ~C in 22 s. The effects of processing conditions in RHCM on part warpage were investigated based on the single factor experimental method and Taguchi theory. Results reveal that the elevated mould temperature reduces unwanted freezing during the injection stage, thus improving mouldability and enhancing part quality, whereas the overheated of mould temperature will lead to defective product. The feasible mould temperature scope in RHCM should be no higher than 140 ~C, and the efficient mould temperature scope should be around the polymer heat distortion temperature. Melt temperature as well as injection pressure effects on warpage can be divided into two stages The lower stage gives a no explicit effect on warpage whereas the higher stage leads to a quasi-linear downtrend. But others affect the warpage as a V-type fluctuation, reaching to the minimum around the heat distortion temperature. Under the same mould temperature condition, the effects of process parameters on warpage decrease according to the following order, packing time, packing pressure, melt temperature, injection pressure and cooling time, respectively.展开更多
Without considering the influence of heat,existing fractal contact models are not applicable to analyze the contacts when the temperature changes.For this problem,the normal load model and the normal stiffness model o...Without considering the influence of heat,existing fractal contact models are not applicable to analyze the contacts when the temperature changes.For this problem,the normal load model and the normal stiffness model of thermal elasto-plastic contact of rough surfaces are developed respectively in this paper.The proposed model is based on the normal contact mechanics model of fractal theory of anisotropic and thermal elasto-plastic contact theory which can be used to characterize the rough surface thermodynamic properties.Then the validity of the model is verified.Finally,the influence of main parameters on the total normal load and the whole normal stiffness of thermal elasto-plastic contact at the interface is analyzed by contact simulation.The results show that the total normal load of thermal elasto-plastic contact increases with the increases of temperature.The whole normal stiffness of thermal elasto-plastic contact increases with increasing coefficient of linear expansion,scale factor,temperature difference or fractal dimension,but decreases with increasing fractal roughness.This model expands basic theory and applications of traditional models,and can be used to calculate and analyze the contacts when the temperature changes.展开更多
Modelling and simulation has become an important tool in research and development. Simulation models are used to develop better understanding of the internal properties and impact of various parameters on the final qu...Modelling and simulation has become an important tool in research and development. Simulation models are used to develop better understanding of the internal properties and impact of various parameters on the final quality of the product or process. Simulation model reduces the number of experiments and saves the wastage of material, time and money and are widely used in automobile industry, aircrafts manufacturing, process engineering, training for military, health care sector and many more. Wood Plastic Composite （WPC） is a bio-composite made by mixing wood fibers and plastic granules together at high temperature by compression molding or injection molding. A large quantity of WPC is rejected due to poor quality and low mechanical strength. There is a need to improve the understanding of the wood plastic composites, with both theoretical and experimental analysis. The impact of various parameters and processing conditions on the final product is not known to the industry people, due to less simulation models in this field. A new simulation software WPC Soft is developed to predict the mechanical and thermal properties of WPC. The software can predict the mechanical and thermal properties of WPC. The simulation results were validated with the experimental results and it was observed that the predicted values are quite close to the experimental values and with the further refining of the model, prediction can be further improved. The present simulation software can be easily used by the industry people and it requires very little knowledge of computers or modeling for its operation.展开更多
In developing the new friction welding technology, the thermal elastic-plastic stress analysis by the finite element method was carried out to seek the suitable welding conditions such as the friction pressure, the fr...In developing the new friction welding technology, the thermal elastic-plastic stress analysis by the finite element method was carried out to seek the suitable welding conditions such as the friction pressure, the friction speed and the upset pressure. The results obtained are as follows： Heat transfer to the specimens and the intermediate material during friction process was made clear; The operational conditions such as the rotation number of the intermediate material and the friction pressure to reach the liquidus in the interface could be estimated; Further, as the overhang length near the interface is well related to the joint efficiency, we tried to obtain the operational conditions by numerical analysis to acquire a certain length of the overhang length near the interface.展开更多
The analytic-numerical hybrid model for calculating welding distortions in large welded structures is presented. Objective of the analytical model is the calculation of the plastic strains and their distribution after...The analytic-numerical hybrid model for calculating welding distortions in large welded structures is presented. Objective of the analytical model is the calculation of the plastic strains and their distribution after welding and thermal straightening process. The consideration of the essential physical relations is put into discussion. Afterwards the obtained plastic strains by the analytical calculation are loaded on an elastic FE-model of the structure and the distortions of the whole structure are predicted. The consideration of welding and thermal straightening scenarios and the assembling stages is done by taking into account the intermediate variation of the strain state at every processing step. The model is intended to be used for solving industrial tasks, i.e. intending acceptable precision and calculation time as well as low simulation costs. The application of the model is demonstrated on structures with many welds and straightening spots.展开更多
基金supported by the National Natural Science Foundation of China(No.51905123)Major Scientific and Technological Innovation Program of Shandong Province,China(Nos.2020CXGC010303,2022ZLGX04)Key R&D Programme of Shandong Province,China(No.2022JMRH0308).
文摘An internal state variable(ISV)model was established according to the experimental results of hot plane strain compression(PSC)to predict the microstructure evolution during hot spinning of ZK61 alloy.The effects of the internal variables were considered in this ISV model,and the parameters were optimized by genetic algorithm.After validation,the ISV model was used to simulate the evolution of grain size(GS)and dynamic recrystallization(DRX)fraction during hot spinning via Abaqus and its subroutine Vumat.By comparing the simulated results with the experimental results,the application of the ISV model was proven to be reliable.Meanwhile,the strength of the thin-walled spun ZK61 tube increased from 303 to 334 MPa due to grain refinement by DRX and texture strengthening.Besides,some ultrafine grains(0.5μm)that played an important role in mechanical properties were formed due to the proliferation,movement,and entanglement of dislocations during the spinning process.
基金Ⅶ. ACKN0WLEDGMENTS This work was supported by the National Natural Science Foundation of China （No.20374049） and the Specialized Research Fund for the Doctoral Program of Higher Education （No.20040358018）
文摘Micro-lens （ML） and Micro-lens array （MLA） are important optical components widely used in many fields; Soft-lithography, a vital little process technology, has its unique performance to produce ML and MLA; The cylinder and spherical MLA of polymethyl methacrylate （PMMA） were successfully obtained by micromolding inSoft-lithography. Some suitable experimental parameters in the process were discussed, and the imaging property of the MLA was also studied simply.
基金Project(CX201627) supported by the Innovation Foundation for Doctor Dissertation of Northwestern Polytechnical University,China
文摘100%green carbon foam from the fibrous fruits of Platanus Orientalis-L(Plane)along with the tar oil as binder has been prepared using a powder molding technique.The objective was to develop a porous monolithic carbon from biomaterials with a considerable strength necessary for various physical,thermal and electromagnetic shielding applications.Fast carbonization was carried out at1000°C under the cover of Plane tree pyrolyzed seeds without using any external protective gas.For comparative analysis,some samples were mixed with5%(mass fraction)iron chloride during the molding process.Iron chloride being a graphitization catalyst and activating agent helped in increasing the specific surface area from88to294m2/g with a25%decrease in flexural strength.Thermal stability was improved due to the incorporation of more graphitic phases in the sample resulting in a little higher thermal conductivity from0.22to0.67W/(m·K).The catalytic carbon foam exhibited shielding effectiveness of more than20dB over the X-band frequency.Absorption was dominant with only8.26%?10.33%reflectance,indicating an absorption dominant shielding mechanism.The new material is quite suitable for high temperature thermal insulation being lightweight,highly porous with interconnected porous morphology most of which is preserved from the original biomaterial.
基金Project(51304171)supported by the National Natural Science Foundation of ChinaProject(E2013203248)supported by Natural Science Foundation of Hebei Province of ChinaProject(NECSR-201209)supported by Open Foundation of the National Engineering Research Center for Equipment and Technology of Cold Rolling Strip,China
文摘To realize numerical simulation of rolling and obtain the hot forming process parameters for X70 HD steel, the flow stress behaviors of X70 HD steel were investigated under different temperatures（820-1100 ℃ and strain rates（0.01-10 s-1） on a Gleeble-3500 thermo-simulation machine. A new flow stress model was established. The linear and exponential relationship methods were applied to the parameters with respect to temperature and deformation rates. The rise of curve ends under certain conditions was analyzed. The flow stress of X70 HD steel predicted by the proposed model agrees well with the experimental results. So, it greatly improves the precision of the metal thermoplastic processing through finite element method and practical application of engineering.
基金Project(20122BAB206014)supported by National Natural Science Foundation of ChinaProject(51365038)supported by the Natural Science Foundation of Jiangxi Province,ChinaProject(GJJ13068)supported by the Science and Technology Program of Educational Committee of Jiangxi Province,China
文摘The effects of process parameters in rapid heat cycle moulding （RHCM） on parts warpage were investigated. A vehicle-used blue-tooth front shell （consisting of ABS material） was considered as a part example manufactured by RHCM method. The corresponding rapid heat response mould with an innovational conformal heating/cooling channel system and a dynamic mould temperature control system based on the Jll-W-160 type precise temperature controller was proposed. During heating/cooling process, the mould was able to be heated from room temperature to 160 ~C in 6 s and then cooled to 80 ~C in 22 s. The effects of processing conditions in RHCM on part warpage were investigated based on the single factor experimental method and Taguchi theory. Results reveal that the elevated mould temperature reduces unwanted freezing during the injection stage, thus improving mouldability and enhancing part quality, whereas the overheated of mould temperature will lead to defective product. The feasible mould temperature scope in RHCM should be no higher than 140 ~C, and the efficient mould temperature scope should be around the polymer heat distortion temperature. Melt temperature as well as injection pressure effects on warpage can be divided into two stages The lower stage gives a no explicit effect on warpage whereas the higher stage leads to a quasi-linear downtrend. But others affect the warpage as a V-type fluctuation, reaching to the minimum around the heat distortion temperature. Under the same mould temperature condition, the effects of process parameters on warpage decrease according to the following order, packing time, packing pressure, melt temperature, injection pressure and cooling time, respectively.
基金Project(52130501)supported by the National Natural Science Foundation of ChinaProject(LY20E050012)supported by the Natural Science Foundation of Zhejiang Province,ChinaProject(Y201942581)supported by the Scientific Research Project of Education Department of Zhejiang Province,China。
文摘Without considering the influence of heat,existing fractal contact models are not applicable to analyze the contacts when the temperature changes.For this problem,the normal load model and the normal stiffness model of thermal elasto-plastic contact of rough surfaces are developed respectively in this paper.The proposed model is based on the normal contact mechanics model of fractal theory of anisotropic and thermal elasto-plastic contact theory which can be used to characterize the rough surface thermodynamic properties.Then the validity of the model is verified.Finally,the influence of main parameters on the total normal load and the whole normal stiffness of thermal elasto-plastic contact at the interface is analyzed by contact simulation.The results show that the total normal load of thermal elasto-plastic contact increases with the increases of temperature.The whole normal stiffness of thermal elasto-plastic contact increases with increasing coefficient of linear expansion,scale factor,temperature difference or fractal dimension,but decreases with increasing fractal roughness.This model expands basic theory and applications of traditional models,and can be used to calculate and analyze the contacts when the temperature changes.
文摘Modelling and simulation has become an important tool in research and development. Simulation models are used to develop better understanding of the internal properties and impact of various parameters on the final quality of the product or process. Simulation model reduces the number of experiments and saves the wastage of material, time and money and are widely used in automobile industry, aircrafts manufacturing, process engineering, training for military, health care sector and many more. Wood Plastic Composite （WPC） is a bio-composite made by mixing wood fibers and plastic granules together at high temperature by compression molding or injection molding. A large quantity of WPC is rejected due to poor quality and low mechanical strength. There is a need to improve the understanding of the wood plastic composites, with both theoretical and experimental analysis. The impact of various parameters and processing conditions on the final product is not known to the industry people, due to less simulation models in this field. A new simulation software WPC Soft is developed to predict the mechanical and thermal properties of WPC. The software can predict the mechanical and thermal properties of WPC. The simulation results were validated with the experimental results and it was observed that the predicted values are quite close to the experimental values and with the further refining of the model, prediction can be further improved. The present simulation software can be easily used by the industry people and it requires very little knowledge of computers or modeling for its operation.
文摘In developing the new friction welding technology, the thermal elastic-plastic stress analysis by the finite element method was carried out to seek the suitable welding conditions such as the friction pressure, the friction speed and the upset pressure. The results obtained are as follows： Heat transfer to the specimens and the intermediate material during friction process was made clear; The operational conditions such as the rotation number of the intermediate material and the friction pressure to reach the liquidus in the interface could be estimated; Further, as the overhang length near the interface is well related to the joint efficiency, we tried to obtain the operational conditions by numerical analysis to acquire a certain length of the overhang length near the interface.
文摘The analytic-numerical hybrid model for calculating welding distortions in large welded structures is presented. Objective of the analytical model is the calculation of the plastic strains and their distribution after welding and thermal straightening process. The consideration of the essential physical relations is put into discussion. Afterwards the obtained plastic strains by the analytical calculation are loaded on an elastic FE-model of the structure and the distortions of the whole structure are predicted. The consideration of welding and thermal straightening scenarios and the assembling stages is done by taking into account the intermediate variation of the strain state at every processing step. The model is intended to be used for solving industrial tasks, i.e. intending acceptable precision and calculation time as well as low simulation costs. The application of the model is demonstrated on structures with many welds and straightening spots.
