It*ss very important to identify the load on rotor bearing system. Based on load identification in time domain, a new method combined with transfer matrix method is applied in rubbing rotor bearing system to estimat...It*ss very important to identify the load on rotor bearing system. Based on load identification in time domain, a new method combined with transfer matrix method is applied in rubbing rotor bearing system to estimate the force on rubbing rotor for the first time. Avoiding calculating the modal parameters, the outside excitation force on multi point and the distribute of internal forces on rubbing rotor bearing system can be identified by this way at the same time. Finally, the simulation is made on partial lateral rubbing rotor bearing system. For the faulty of rotor/stator rub, the point where rubbing occurs and the change of impact forces can be detected by this method in order to improve the accuracy of rotor/stator rub faulty diagnosis.展开更多
To reduce the excessive vibration of a high-speed rotor system at the critical speed, a friction damper with a flexible support structure is introduced. The mechanism of vibration reduction and support characteristics...To reduce the excessive vibration of a high-speed rotor system at the critical speed, a friction damper with a flexible support structure is introduced. The mechanism of vibration reduction and support characteristics are analyzed and a friction damper is designed. The effect on an unbalanced response is studied. Results show that the stiffness factor and the friction-damping factor of the damper are related to the cone angle and the friction factor of the inner-ring when adopting a proper structure. By changing these parameters and the Z-directional stiffness of the outer-ring, the stiffness and the damping characteristic of the damper can be varied. Introducing a friction damper into the support can reduce the stiffness and increase the damping of the support, thus decreasing the critical speed to avoid the operating speed, suppress the resonant response of a rotor system, and attenuate vibration forces to the outside.展开更多
The coupled dynamic characteristics of the conical electromagnetic bearing are presented and their definitions are given. On the basis of the analyses of the characteristics, the dynamic model of five degrees of freed...The coupled dynamic characteristics of the conical electromagnetic bearing are presented and their definitions are given. On the basis of the analyses of the characteristics, the dynamic model of five degrees of freedom (five-DOF) rotor-conical electromagnetic bearing system is made, and the influence of the coupled characteristics on the system optimal controller is analyzed.展开更多
Vibrations of a rotor-bearing system(RBS)can be affected by the frictional forces between the components of the inherent bearings.Thus,an in-depth investigation of the influences of the frictional moments of the beari...Vibrations of a rotor-bearing system(RBS)can be affected by the frictional forces between the components of the inherent bearings.Thus,an in-depth investigation of the influences of the frictional moments of the bearings on the vibrations of the RBS can be helpful for understanding the vibration mechanisms in the rotating machinery.In this study,an improved dynamic model of a RBS considering different frictional force models is presented.A comparative investigation on the influences of the empirical and analytical frictional force models on the vibration characteristics of the RBS is proposed.The empirical frictional force models include Palmgren’s and SKF’s models.The analytical frictional force model considers the rolling friction caused by the radial elastic material hysteresis,slipping friction between the ball and races,viscosity friction caused by the lubricating oil,and contact friction between the ball and cage.The influences of the external load and rotational speed on the vibrations of the RBS are analyzed.The comparative results show that the analytical frictional force model can give a more reasonable method for formulating the effects of the friction forces in the bearings on the vibrations of the RBS.The results also demonstrate that the friction forces in the bearings can significantly affect the vibrations of the RBSs.展开更多
This paper presents a new theoretical model to determine the optimal axial preload of a spindle system, for challenging the traditional method which relies heavily on experience of engineers. The axial preloading stif...This paper presents a new theoretical model to determine the optimal axial preload of a spindle system, for challenging the traditional method which relies heavily on experience of engineers. The axial preloading stiffness was treated as the sum of the spindle modal stiffness and the framework elastic stiffness, based on a novel concept that magnitude of preloads can be controlled by measuring the resonant frequency of a spindle system. By employing an example of a certain type of aircraft simulating rotary table, the modal stiffness was measured on the Agilent 35670A Dynamic Signal Analyzer by experimental modal analysis. The equivalent elastic stiffness was simulated by both finite element analysis in ANSYS? and a curve fitting in MATLAB?. Results showed that the static preloading stiffness of the spindle was 7.2125×107 N/m, and that the optimal preloading force was 120.0848 N. Practical application proved the feasibility of our method.展开更多
For the purpose of analyzing the torsional vibration caused by the gravitational unbalance torque arisen in a spindle system when it is machining heavy work piece,a 10-DOF lumped parameter model was made for the machi...For the purpose of analyzing the torsional vibration caused by the gravitational unbalance torque arisen in a spindle system when it is machining heavy work piece,a 10-DOF lumped parameter model was made for the machine tool spindle system with geared transmission.By using the elementary method and Runge-Kutta method in Matlab,the eigenvalue problem was solved and the pure torsional vibration responses were obtained and examined.The results show that the spindle system cannot operate in the desired constant rotating speed as far as the gravitational unbalance torque is engaged,so it may cause bad effect on machining accuracy.And the torsional vibration increases infinitely near the resonant frequencies,so the spindle system cannot operate normally during these spindle speed ranges.展开更多
Nonlinear forces and moments caused by ball bearing were calculated based on relationship of displacement and deflection and quasi-dynamic model of bearing.Five-DOF dynamic equations of rotor supported by ball bearing...Nonlinear forces and moments caused by ball bearing were calculated based on relationship of displacement and deflection and quasi-dynamic model of bearing.Five-DOF dynamic equations of rotor supported by ball bearings were estimated.The Newmark-β method and Newton-Laphson method were used to solve the equations.The dynamic characteristics of rotor system were studied through the time response,the phase portrait,the Poincar?maps and the bifurcation diagrams.The results show that the system goes through the quasi-periodic bifurcation route to chaos as rotate speed increases and there are several quasi-periodic regions and chaos regions.The amplitude decreases and the dynamic behaviors change as the axial load of ball bearing increases;the initial contact angle of ball bearing affects dynamic behaviors of the system obviously.The system can avoid non-periodic vibration by choosing structural parameters and operating parameters reasonably.展开更多
The structure characteristics of ID precision ultrathin monocrystalline silicon section cutting machine tool spindle with force monitoring bearings functioning as force measuring sensors were detected with the new H...The structure characteristics of ID precision ultrathin monocrystalline silicon section cutting machine tool spindle with force monitoring bearings functioning as force measuring sensors were detected with the new Hilbert theory based signal wave envelope detection method, presented to replace the conventional hardware device in order to ensure that the signal is measured online with high fidelity. According to the probability of anomalous incidents in the cutting process, a mathematical recognition model has been designed and verified on an STC 22ID machine.展开更多
文摘It*ss very important to identify the load on rotor bearing system. Based on load identification in time domain, a new method combined with transfer matrix method is applied in rubbing rotor bearing system to estimate the force on rubbing rotor for the first time. Avoiding calculating the modal parameters, the outside excitation force on multi point and the distribute of internal forces on rubbing rotor bearing system can be identified by this way at the same time. Finally, the simulation is made on partial lateral rubbing rotor bearing system. For the faulty of rotor/stator rub, the point where rubbing occurs and the change of impact forces can be detected by this method in order to improve the accuracy of rotor/stator rub faulty diagnosis.
文摘To reduce the excessive vibration of a high-speed rotor system at the critical speed, a friction damper with a flexible support structure is introduced. The mechanism of vibration reduction and support characteristics are analyzed and a friction damper is designed. The effect on an unbalanced response is studied. Results show that the stiffness factor and the friction-damping factor of the damper are related to the cone angle and the friction factor of the inner-ring when adopting a proper structure. By changing these parameters and the Z-directional stiffness of the outer-ring, the stiffness and the damping characteristic of the damper can be varied. Introducing a friction damper into the support can reduce the stiffness and increase the damping of the support, thus decreasing the critical speed to avoid the operating speed, suppress the resonant response of a rotor system, and attenuate vibration forces to the outside.
文摘The coupled dynamic characteristics of the conical electromagnetic bearing are presented and their definitions are given. On the basis of the analyses of the characteristics, the dynamic model of five degrees of freedom (five-DOF) rotor-conical electromagnetic bearing system is made, and the influence of the coupled characteristics on the system optimal controller is analyzed.
基金Projects(51605051,51975068)supported by the National Natural Science Foundation of ChinaProject(3102020HHZY030001)supported by the Fundamental Research Funds for the Central Universities,China。
文摘Vibrations of a rotor-bearing system(RBS)can be affected by the frictional forces between the components of the inherent bearings.Thus,an in-depth investigation of the influences of the frictional moments of the bearings on the vibrations of the RBS can be helpful for understanding the vibration mechanisms in the rotating machinery.In this study,an improved dynamic model of a RBS considering different frictional force models is presented.A comparative investigation on the influences of the empirical and analytical frictional force models on the vibration characteristics of the RBS is proposed.The empirical frictional force models include Palmgren’s and SKF’s models.The analytical frictional force model considers the rolling friction caused by the radial elastic material hysteresis,slipping friction between the ball and races,viscosity friction caused by the lubricating oil,and contact friction between the ball and cage.The influences of the external load and rotational speed on the vibrations of the RBS are analyzed.The comparative results show that the analytical frictional force model can give a more reasonable method for formulating the effects of the friction forces in the bearings on the vibrations of the RBS.The results also demonstrate that the friction forces in the bearings can significantly affect the vibrations of the RBSs.
文摘This paper presents a new theoretical model to determine the optimal axial preload of a spindle system, for challenging the traditional method which relies heavily on experience of engineers. The axial preloading stiffness was treated as the sum of the spindle modal stiffness and the framework elastic stiffness, based on a novel concept that magnitude of preloads can be controlled by measuring the resonant frequency of a spindle system. By employing an example of a certain type of aircraft simulating rotary table, the modal stiffness was measured on the Agilent 35670A Dynamic Signal Analyzer by experimental modal analysis. The equivalent elastic stiffness was simulated by both finite element analysis in ANSYS? and a curve fitting in MATLAB?. Results showed that the static preloading stiffness of the spindle was 7.2125×107 N/m, and that the optimal preloading force was 120.0848 N. Practical application proved the feasibility of our method.
基金Project(10033135-2009-11) supported by the Korean Ministry of Knowledge Economy (MKE) through HNK. Co,Ltd.
文摘For the purpose of analyzing the torsional vibration caused by the gravitational unbalance torque arisen in a spindle system when it is machining heavy work piece,a 10-DOF lumped parameter model was made for the machine tool spindle system with geared transmission.By using the elementary method and Runge-Kutta method in Matlab,the eigenvalue problem was solved and the pure torsional vibration responses were obtained and examined.The results show that the spindle system cannot operate in the desired constant rotating speed as far as the gravitational unbalance torque is engaged,so it may cause bad effect on machining accuracy.And the torsional vibration increases infinitely near the resonant frequencies,so the spindle system cannot operate normally during these spindle speed ranges.
基金Sponsored by the National Natural Science Foundation of China(Grant No. 50575054)
文摘Nonlinear forces and moments caused by ball bearing were calculated based on relationship of displacement and deflection and quasi-dynamic model of bearing.Five-DOF dynamic equations of rotor supported by ball bearings were estimated.The Newmark-β method and Newton-Laphson method were used to solve the equations.The dynamic characteristics of rotor system were studied through the time response,the phase portrait,the Poincar?maps and the bifurcation diagrams.The results show that the system goes through the quasi-periodic bifurcation route to chaos as rotate speed increases and there are several quasi-periodic regions and chaos regions.The amplitude decreases and the dynamic behaviors change as the axial load of ball bearing increases;the initial contact angle of ball bearing affects dynamic behaviors of the system obviously.The system can avoid non-periodic vibration by choosing structural parameters and operating parameters reasonably.
文摘The structure characteristics of ID precision ultrathin monocrystalline silicon section cutting machine tool spindle with force monitoring bearings functioning as force measuring sensors were detected with the new Hilbert theory based signal wave envelope detection method, presented to replace the conventional hardware device in order to ensure that the signal is measured online with high fidelity. According to the probability of anomalous incidents in the cutting process, a mathematical recognition model has been designed and verified on an STC 22ID machine.
