The addition of early transition metals(ETMs)into Fe-based amorphous alloys is practically found to be effective in reducing theα-Fe grain size in crystallization process.In this paper,by using ab initio molecular dy...The addition of early transition metals(ETMs)into Fe-based amorphous alloys is practically found to be effective in reducing theα-Fe grain size in crystallization process.In this paper,by using ab initio molecular dynamics simulations,the mechanism of the effect of two typical ETMs(Nb and W)on nano-crystallization is studied.It is found that the diffusion ability in amorphous alloy is mainly determined by the bonding energy of the atom rather than the size or weight of the atom.The alloying of B dramatically reduces the diffusion ability of the ETM atoms,which prevents the supply of Fe near the grain surface and consequently suppresses the growth ofα-Fe grains.Moreover,the difference in grain refining effectiveness between Nb and W could be attributed to the larger bonding energy between Nb and B than that between W and B.展开更多
A ferromagnetic amorphous Fe73Al4Ge2Nb1P10C6B4 alloy with high glass-forming ability was synthesized by melt spinning. The supercooled liquid region before crystallization reaches about 65.7 K. The crystallized struct...A ferromagnetic amorphous Fe73Al4Ge2Nb1P10C6B4 alloy with high glass-forming ability was synthesized by melt spinning. The supercooled liquid region before crystallization reaches about 65.7 K. The crystallized structure consists of alpha -Fe, Fe3B, FeB, Fe3P and Fe3C phases. The Fe-based amorphous alloy exhibits good magnetic properties with a high saturation magnetization and a low saturated magnetostriction. The crystallization leads to an obvious decrease in the soft magnetic properties.展开更多
Fe-based amorphous alloys with high iron content of 76at%-80at%were synthesized in the Fe-Mo-Si-P-C-B alloy system by the single roller melt-spinning technique.The amorphous ribbons exhibit high Vickers microhardness ...Fe-based amorphous alloys with high iron content of 76at%-80at%were synthesized in the Fe-Mo-Si-P-C-B alloy system by the single roller melt-spinning technique.The amorphous ribbons exhibit high Vickers microhardness and good ductility,which can be indented and bent 180°without breaking.A number of shear bands could be observed around the indents and the bending traces.Studies on the magnetic properties of the amorphous alloys show that they possess high saturation magnetizations of 1.34-1.6 T,which increases with the increase of iron content.The core losses of these Fe-based amorphous alloys at various magnetic inductions were tested and found to be significantly dependent on their components.The Fe-Mo-Si-P-C-B amorphous alloys with excellent mechanical properties and soft magnetic properties have promising potential in functional applications.展开更多
Fe-based amorphous alloys with ductility were synthesized using the commercial cast iron QT50 (denoted as QT) with the combining minor addition of B and Al by single roller melt-spinning. The melt-spun (QT1-xBx)99Al1 ...Fe-based amorphous alloys with ductility were synthesized using the commercial cast iron QT50 (denoted as QT) with the combining minor addition of B and Al by single roller melt-spinning. The melt-spun (QT1-xBx)99Al1 (x is from 0.006wt% to 0.01wt%) amorphous alloys exhibit onset crystallization temperatures and Curie temperatures of 759-780 and 629-642 K respectively, and whi- ch increase with B content. The amorphous ribbons are ductile and can be bent 180° without breaking. With the increase in B content from 0.006wt% to 0.01wt%, the Vickers microhardness of the amorphous alloys increases from Hv 830 to Hv 1110. The effects of the additional B and Al elements on the glass forming ability and mechanical properties were also discussed.展开更多
The effects of deep cryogenic-cycling treatment(DCT)on the mechanical properties,soft magnetic properties,and atomic scale structure of the Fe_(73.5)Si_(13.5)B_(9)Nb_(3)Cu_(1)amorphous nanocrystalline alloy were inves...The effects of deep cryogenic-cycling treatment(DCT)on the mechanical properties,soft magnetic properties,and atomic scale structure of the Fe_(73.5)Si_(13.5)B_(9)Nb_(3)Cu_(1)amorphous nanocrystalline alloy were investigated.The DCT samples were obtained by subjecting the as-annealed samples to a thermal cycling process between the temperature of the supercooled liquid zone and the temperature of liquid nitrogen.Through flat plate bending testing,hardness measurements,and nanoindentation experiment,it is found that the bending toughness of the DCT samples is improved and the soft magnetic properties are also slightly enhanced.These are attributed to the rejuvenation behavior of the DCT samples,which demonstrate a higher enthalpy of relaxation.Therefore,DCT is an effective method to enhance the bending toughness of Fe-based amorphous nanocrystalline alloys without degrading the soft magnetic properties.展开更多
Amorphous alloy(MGs)is a solid alloy with disordered atomic accumulation obtained by ultra-rapid solidification of alloy melt.The atom deviates from the equilibrium position and is in metastable state.Up to now,a larg...Amorphous alloy(MGs)is a solid alloy with disordered atomic accumulation obtained by ultra-rapid solidification of alloy melt.The atom deviates from the equilibrium position and is in metastable state.Up to now,a large number of MGs have been applied to the treatment of dye and heavy metal contaminated wastewater and ideal experimental results have been obtained.However,there is no literature to systematically summarize the chemical reaction and degradation mechanism in the process of degradation.On the basis of reviewing the classification,application,and synthesis of MGs,this paper introduces in detail the chemical reactions such as decolorization,mineralization,and ion leaching of Fe-based amorphous alloy(Fe-MGs)in the degradation of organic and inorganic salt wastewater through direct reduction or advanced oxidation mechanism.Compared with crystalline materials,the higher reaction rate of Fe-MGs can be attributed to lower activation energy,negative redox potential,loose product layer,and band structure with downward shift of valence band top.Finally,some suggestions and prospects are put forward for the limitations and research prospects of MGs in the environmental field,which provides a new idea for the synthesis of new environmental functional materials.展开更多
Conventional Fe-C alloy parts used in mechanical transmission and braking systems exposed to the external environment often suffer from wear and corrosion failures.Surface coating strengthening technologies have been ...Conventional Fe-C alloy parts used in mechanical transmission and braking systems exposed to the external environment often suffer from wear and corrosion failures.Surface coating strengthening technologies have been explored to improve the surface performance and prolong service life of these parts.Among these technologies,laser cladding has shown promise in producing Fe-based alloy coatings with superior interfacial bonding properties to the Fe-C alloy substrate.Additionally,the microstructure of the Fe-based alloy coating is more uniform and the grain size is finer than that of surfacing welding,thermal spraying,and plasma cladding,and the oxide film of alloying elements on the coating surface can improve the coating performance.However,Fe-based alloy coatings produced by laser cladding typically exhibit lower hardness,lower wear resistance,corrosion resistance,and oxidation resistance compared to coatings based on Co and Ni alloys.Moreover,these coatings are susceptible to defects such as pores and cracks.To address these limitations,the incorporation of rare-earth oxides through doping in the laser cladding process has garnered significant attention.This approach has demonstrated substantial improvements in the microstructure and properties of Fe-based alloy coatings.This paper reviewed recent research on the structure and properties of laser-cladded Fe-based alloy coatings doped with various rare earth oxides,including La_(2)O_(3),CeO_(2),and Y_(2)O_(3).Specifically,it discussed the effects of rare earth oxides and their concentrations on the structure,hardness,friction,wear,corrosion,and oxidation characteristics of these coatings.Furthermore,the mechanisms by which rare earth oxides influence the coating’s structure and properties were summarized.This review aimed to serve as a valuable reference for the application and advancement of laser cladding technology for rare earth modified Fe-based alloy coatings.展开更多
B2-CuZr phase reinforced amorphous alloy matrix composites has become one of the research hotspots in the field of materials science due to the“transformation-induced plasticity”phenomenon,which makes the composites...B2-CuZr phase reinforced amorphous alloy matrix composites has become one of the research hotspots in the field of materials science due to the“transformation-induced plasticity”phenomenon,which makes the composites show better macroscopic plastic deformability and obvious work-hardening behavior compared to the conventional amorphous alloy matrix composites reinforced with ductile phases.However,the in-situ metastable B2-CuZr phase tends to undergo eutectoid decomposition during solidification,and the volume fraction,size,and distribution of B2-CuZr phase are difficult to control,which limits the development and application of these materials.To date,much efforts have been made to solve the above problems through composition optimization,casting parameter tailoring,and post-processing technique.In this study,a review was given based on relevant studies,focusing on the predictive approach,reinforcing mechanism,and microstructure tailoring methods of B2-CuZr phase reinforced amorphous alloy matrix composites.The research focus and future prospects were also given for the future development of the present composite system.展开更多
Designing low melting point and low basicity refining slag suitable for Fe-based amorphous alloys and understanding the inclusions’formation,removal,influencing mechanisms are quite vital in the fields of metallurgy ...Designing low melting point and low basicity refining slag suitable for Fe-based amorphous alloys and understanding the inclusions’formation,removal,influencing mechanisms are quite vital in the fields of metallurgy and materials.In this study,a novel 13%SiO_(2)-32%CaO-30%Al_(2)O_(3)-25%B_(2)O_(3)(wt.%)refining slag was designed after careful calculations of the liquid phase region,slag-metal equilibrium,surface tension,viscosity,deoxidation capability and sulfur distribution ratio.After refining with our designed slag,the content of impurities and the number density of inclusions in a representative Fe_(83)Si_(2)B_(15)(at.%)amor-phous alloy were significantly reduced.Moreover,the glass-forming ability(GFA)of the alloy was also enhanced,enabling the preparation of amorphous ribbons with a lower cooling rate.Based on the impu-rities in Fe-based amorphous alloys as well as the calculated oxide and sulfide free energy diagrams,CaO,SiO_(2),Al_(2)O_(3) oxides and CaS,TiS,MnS sulfides will form in the master alloy.The high melting point in-clusions in the melt are generally removed via a floatation-separation-absorption process and the Mn,Ti,S impurities are removed via slag-metal interface reactions during refining.As for the detrimental effect of inclusions on glass formation,the small lattice disregistry between Ti,Mn-containing inclusions and primaryα-Fe gains reveal that these inclusions are effective in promoting the heterogeneous nucleation,and therefore greatly deteriorate the GFA.These findings are important and provide an ideal solution to purifying the Fe-based amorphous alloys by refining and enhancing the GFA for industrial production.展开更多
Separated preparation of prealloys and amorphous alloys results in severe solidification-remelting and beneficial element removal-readdition contradictions,which markedly increase energy consumption and emissions.This...Separated preparation of prealloys and amorphous alloys results in severe solidification-remelting and beneficial element removal-readdition contradictions,which markedly increase energy consumption and emissions.This study offered a novel strategy for the direct production of FePC amorphous soft magnetic alloys via smelting reduction of high-phosphorus iron ore(HPIO)and apatite.First,the thermodynamic conditions and equilibrium states of the carbothermal reduction reactions in HPIO were calculated,and the element content in reduced alloys was theoretically determined.The phase and structural evolutions,as well as element migration and enrichment behaviors during the smelting reduction of HPIO and Ca_(3)(PO_(4))_(2),were then experimentally verified.The addition of Ca_(3)(PO_(4))_(2)in HPIO contributes to the enrichment of the P element in reduced alloys and the subsequent development of Fe_(3)P and Fe_(2)P phases.The content of P and C elements in the range of 1.52 wt% -14.63 wt% and 0.62 wt% -2.47 wt%,respectively,can be well tailored by adding 0-50 g Ca_(3)(PO_(4))_(2)and controlling the C/O mole ratio of 0.8-1.1,which is highly consistent with the calculated results.These FePC alloys were then successfully formed into amorphous ribbons and rods.The energy consumption of the proposed strategy was estimated to be 2.00×10^(8) kJ/t,which is reduced by 30% when compared with the conventional production process.These results are critical for the comprehensive utilization of mineral resources and pave the way for the clean production of Fe-based amorphous soft magnetic alloys.展开更多
In this work,the electrochemical behaviors of SAM2X5 Fe-based amorphous alloy coating and hard chromium coating were comparatively studied in 3.5 wt% NaCl solution.In comparison with the hard chromium coating,the SAM2...In this work,the electrochemical behaviors of SAM2X5 Fe-based amorphous alloy coating and hard chromium coating were comparatively studied in 3.5 wt% NaCl solution.In comparison with the hard chromium coating,the SAM2X5 coating exhibited a wider and stable passive region with lower passive current density in the potentiodynamic polarization and showed a considerably lower current density at different anodic potentials in the potentiostatic polarization.In order to understand the passivation mechanism of the Fe-based amorphous coating,the components of the passive films formed at various polarization potentials were examined by X-ray photoelectron spectroscopy.The synergistic effect of Mo,W,Mn and Cr in the passive films was systemically analyzed.It has been revealed that Mo and W facilitate the formation of compact and stable Cr2O3 passive film at lower potentials,and the substantial enrichment of Mn in the passive film enhances the passivation ability at relatively higher potentials.The deep understanding of the passivation characteristics in multicomponent alloy systems could provide a guide for the design of corrosion-resistant amorphous alloy coatings for engineering applications.展开更多
Tensile and fracture behaviors of sandwich-structured composites consisting of a Fe-based amorphous layer with a constant thickness and ultrafine-grained Ni layers with different thicknesses were investigated. The res...Tensile and fracture behaviors of sandwich-structured composites consisting of a Fe-based amorphous layer with a constant thickness and ultrafine-grained Ni layers with different thicknesses were investigated. The results indicate that the initiation and the stable propagation of the shear band in the amorphous layer was dominated by the Ni layers due to their strong constraint role. The catastrophic fracture of the amorphous layer was postponed in the sandwich composites through properly increasing the constrained Ni layer thickness, which effectively decreased the shear stress on the shear fracture planes of the amorphous layer, and thus led to stable propagation of the primary SB characterized by the increase in the smooth region size of the shear band.展开更多
Gas atomization is now an important production technique for Fe-based amorphous alloy powders used in additive manufacturing,particularly selective laser melting,fabricating large-sized Fe-based bulk metallic glasses....Gas atomization is now an important production technique for Fe-based amorphous alloy powders used in additive manufacturing,particularly selective laser melting,fabricating large-sized Fe-based bulk metallic glasses.Using the realizable k-εmodel and discrete phase model theory,the flow dynamics of the gas phase and gas-melt two-phase flow felds in the close-wake condition were investigated to establish the correlation between high gas pressure and powder particle characteristics.The locations of the recirculation zones and the shapes of Mach disks were analyzed in detail for the type of discrete-jet closed-coupled gas atomization nozzle.In the gas-phase flow feld,the vortexes,closed to the Mach disk,are found to be a new deceleration method.In the two-phase flow feld,the shape of Mach disk changes from“S”-shape to“Z”-shape under the impact of the droplet flow.As predicted by the wave model,with the elevation of gas pressure,the size of the particle is found to gradually decrease and its distribution becomes more concentrated.Simulation results were compliant with the Fe-based amorphous alloy powder preparation tests.This study deepens the understanding of the gas pressure impacting particle features via gas atomization,and contributes to technological applications.展开更多
Fe83（Cox,Niy）（B11Si2P3C1）1-x,y/17（x,y=1–3）amorphous alloys with high saturation magnetic flux density（Bs）and excellent soft-magnetic properties were developed and then the microalloying and clustering effects...Fe83（Cox,Niy）（B11Si2P3C1）1-x,y/17（x,y=1–3）amorphous alloys with high saturation magnetic flux density（Bs）and excellent soft-magnetic properties were developed and then the microalloying and clustering effects were explored.The microalloying of Co and Ni improves the Bsfrom 1.65 T to 1.67–1.72 T and 1.66–1.68 T,respectively.The Ni-doped alloys exhibit better soft-magnetic properties,containing a low coercivity（Hc） of about 5.0 A/m and a high Effective permeability（μe）of（8–10）×10^3,whereas the microalloying of Co leads to a deteriorative Hc of 5.0–13.0 A/m and a μeof（5–8）×10^3.Moreover,microalloying of Ni can increase the ductile-brittle transition（DBT）temperature of the ribbons,while a totally opposite effect is found in the Co-doped alloys.The formation of dense α-Fe（Co,Ni）clusters during annealing process is used to explain the distinct effects of Co and Ni microalloying on the magnetic properties and bending toughness.展开更多
In this paper, the synthetic effect ofCr, Mo and Y on corrosion resistance was explored, and the YCr/Mo value was employed to evaluate the corrosion resistance. The composition of amorphous alloy was designed by mixin...In this paper, the synthetic effect ofCr, Mo and Y on corrosion resistance was explored, and the YCr/Mo value was employed to evaluate the corrosion resistance. The composition of amorphous alloy was designed by mixing the Fe41Co7Cr15Mo14C15B6Y2 （BMG1） with good glass forming ability （GFA） and Fe50Cr22B23Ni5.4 with a high corrosion resistance at 9：1 ratio. At the same time, the contents of Y, Mo and Cr were fine-tuned. The electrochemical tests demonstrated that the passivation current density decreased with the increase of the yCr/Mo value. The passivation current density of Fe-based amorphous alloy was reduced by about half an order of magnitude. The fitting result showed that the logarithm ofpassivation current density （I） and the YCr/Mo value （X） were logarithmic relationship, and the fitting equation was I=-5.649＋4.904× 1015 e 17.52x. The X-ray photoelectron spectroscopy （XPS） results showed that the yC,/Mo value played a key role in stability of passive films. When the yCr/Mo value Was low, the Cr6＋ ion, Mo6＋ ion were enriched in the initial stage of passivation process, then leading to the increase passivation current density. However, when the YCr/Mo value was high, the low-valence Fe2-, Cr3＋, and Mo4＋ ion were enriched more easily, which result in small passivation current densities and more stable passive films.展开更多
The electrochemical behaviour and passive film properties of Fe-Cr-Mo-W-C-B-Y amorphous alloys in acetic acid solution were investigated. The potentiodynamic polarisation and Nyquist curves demonstrated that W additio...The electrochemical behaviour and passive film properties of Fe-Cr-Mo-W-C-B-Y amorphous alloys in acetic acid solution were investigated. The potentiodynamic polarisation and Nyquist curves demonstrated that W addition signifi- cantly enhanced the corrosion resistance. Mott-Schottky plots and angle-resolved X-ray photoelectron spectra indicated that passive films with different W contents exhibited dipolar （p-n） semiconducting characteristics separated by fiat-band potentials. The outer and inner oxide layers of the passive films were modified by reducing the acceptor and donor densities. Moreover, W addition favoured the formation of a thicker and more stable passive film to inhibit the dissolution of alloy elements.展开更多
The Fe_(949.7)Cr_(18)Mn_(1.9)Mo_(7.4)W_(1.6)B_(15.2)C_(3.8)Si_(2) amorphous coating was deposited on T91 steel substrate by using the high-velocity oxygen fuel(HVOF)spray technique to enhance the corrosion resistance ...The Fe_(949.7)Cr_(18)Mn_(1.9)Mo_(7.4)W_(1.6)B_(15.2)C_(3.8)Si_(2) amorphous coating was deposited on T91 steel substrate by using the high-velocity oxygen fuel(HVOF)spray technique to enhance the corrosion resistance of T91 stainless steel in liquid lead-bismuth eutectic(LBE).The corrosion behavior of the T91 steel and coating exposed to oxygen-saturated LBE at 400℃ for 500 h was investigated.Results showed that the T91 substrate was severely corroded and covered by a homogeneously distributed dual-layer oxide on the interface contacted to LBE,consisting of an outer magnetite layer and an inner Fe-Cr spinel layer.Meanwhile,the amorphous coating with a high glass transition temperature(Tg=550℃)and crystallization temperature(T_(x)=600℃)exhibited dramatically enhanced thermal stability and corrosion resistance.No visible LBE penetration was observed,although small amounts of Fe_(3)O_(4),Cr_(2)O_(3),and PbO were found on the coating surface.In addition,the amorphicity and interface bonding of the coating layer remained unchanged after the LBE corrosion.The Fe-based amorphous coating can act as a stable barrier layer in liquid LBE and have great application potential for long-term service in LBE-cooled fast reactors.展开更多
The underlying structural origin of magnetic properties is still elusive in Fe-based amorphous alloys.In this study,distinctive soft magnetic properties were developed in Fe_(76)Si_(9)B_(10)P_(5)amorphous ribbons thro...The underlying structural origin of magnetic properties is still elusive in Fe-based amorphous alloys.In this study,distinctive soft magnetic properties were developed in Fe_(76)Si_(9)B_(10)P_(5)amorphous ribbons through systematic design of annealing process.Combining with synchrotron radiation,high-resolution transmission electron microscopy and first principle ab initio molecular dynamic simulation,it is found that the atomic structural evolution both in short range order and medium range order is responsible for the magnetic softness at proper annealing temperature.In short range,formation of separated and densely coordinated Fe-metalloid clusters is instigated to adapt energy minimization,resulting in strengthening of ferromagnetic exchange interaction locally.In medium range,a homogeneous exchangecoupling from the uniformly strong and weak ferromagnetic regions is generated,which significantly weakens magnetic heterogeneity and leads to the excellent magnetic softness.Our findings may provide an effective/promising pathway to modulate the magnetic properties for Fe-based amorphous alloys,and give a comprehensive and quantitative understanding of the structure-properties relationship in amorphous materials.展开更多
A crucial step in creating cutting-edge soft magnetic alloys is the nanocrystallization of Fe-based amorphous alloys.However,it is unclear how the thermal history affects the nanocrystallization.In this work,high-prec...A crucial step in creating cutting-edge soft magnetic alloys is the nanocrystallization of Fe-based amorphous alloys.However,it is unclear how the thermal history affects the nanocrystallization.In this work,high-precision nanocalorimetry and in-situ hightemperature transmission electron microscopy are used to systematically examine how the pre-annealing relaxation process affects the nanocrystallization of Fe-based amorphous alloys.We discover that the glass with more thermal energy storage will crystallize into superb nanocrystalline structures with exceptionally advanced soft magnetism.The soft magnetic properties of Fe-B nanocrystalline alloys can be improved by increasing the relaxation temperature.This finding provides solid and clear evidence for the influences of thermal history on crystallization behavior for Fe-based amorphous alloys,which is helpful for designing advanced soft magnetic nanocrystalline alloys.展开更多
Mg-based amorphous alloys exhibit efficient catalytic performance and excellent biocompatibility with a promising application probability,specifically in the field of azo dye wastewater degradation.However,the problem...Mg-based amorphous alloys exhibit efficient catalytic performance and excellent biocompatibility with a promising application probability,specifically in the field of azo dye wastewater degradation.However,the problems like difficulty in preparation and poor cycling stability need to be solved.At present,Mg-based amorphous alloys applied in wastewater degradation are available in powder and ribbon.The amorphous alloy powder fabricated by ball milling has a high specific surface area,and its reactivity is thousands of times better than that of gas atomized alloy powder.But the development is limited due to the high energy consumption,difficult and costly process of powder recycling.The single roller melt-spinning method is a new manufacturing process of amorphous alloy ribbon.Compared to amorphous powder,the specific surface area of amorphous ribbon is relatively lower,therefore,it is necessary to carry out surface modification to enhance it.Dealloying is a way that can form a pore structure on the surface of the amorphous alloys,increasing the specific surface area and providing more reactive sites,which all contribute to the catalytic performance.Exploring the optimal conditions for Mg-based amorphous alloys in wastewater degradation by adjusting amorphous alloy composition,choosing suitable method to preparation and surface modification,reducing cost,expanding the pH range will advance the steps to put Mg-based amorphous alloys in industrial environments into practice.展开更多
基金Project supported by the National Key Research and Development Program of China(Grant No.2016YFB0300502)the Shenzhen Municipal Fundamental Science and Technology Research Program,China(Grant No.JCYJ20170815162201821)the Fundamental Research Funds for Central Universities,China(Grant No.31020170QD102)
文摘The addition of early transition metals(ETMs)into Fe-based amorphous alloys is practically found to be effective in reducing theα-Fe grain size in crystallization process.In this paper,by using ab initio molecular dynamics simulations,the mechanism of the effect of two typical ETMs(Nb and W)on nano-crystallization is studied.It is found that the diffusion ability in amorphous alloy is mainly determined by the bonding energy of the atom rather than the size or weight of the atom.The alloying of B dramatically reduces the diffusion ability of the ETM atoms,which prevents the supply of Fe near the grain surface and consequently suppresses the growth ofα-Fe grains.Moreover,the difference in grain refining effectiveness between Nb and W could be attributed to the larger bonding energy between Nb and B than that between W and B.
文摘A ferromagnetic amorphous Fe73Al4Ge2Nb1P10C6B4 alloy with high glass-forming ability was synthesized by melt spinning. The supercooled liquid region before crystallization reaches about 65.7 K. The crystallized structure consists of alpha -Fe, Fe3B, FeB, Fe3P and Fe3C phases. The Fe-based amorphous alloy exhibits good magnetic properties with a high saturation magnetization and a low saturated magnetostriction. The crystallization leads to an obvious decrease in the soft magnetic properties.
基金supported by the China Postdoctoral Science Foundation(CPSF)(No.2007CB613900)the National Basic Research Priorities Program of China(No.2007CB613905)+1 种基金the Program for New Century Excellent Talents in the University,the Ministry of Education of China(No.50671050)the National Natural Science Foundation of China(Nos.50671050 and 50971073).
文摘Fe-based amorphous alloys with high iron content of 76at%-80at%were synthesized in the Fe-Mo-Si-P-C-B alloy system by the single roller melt-spinning technique.The amorphous ribbons exhibit high Vickers microhardness and good ductility,which can be indented and bent 180°without breaking.A number of shear bands could be observed around the indents and the bending traces.Studies on the magnetic properties of the amorphous alloys show that they possess high saturation magnetizations of 1.34-1.6 T,which increases with the increase of iron content.The core losses of these Fe-based amorphous alloys at various magnetic inductions were tested and found to be significantly dependent on their components.The Fe-Mo-Si-P-C-B amorphous alloys with excellent mechanical properties and soft magnetic properties have promising potential in functional applications.
基金This work was financially supported by the National Natural Science Foundation of China (No.50225103, 50471001 and 50631010).
文摘Fe-based amorphous alloys with ductility were synthesized using the commercial cast iron QT50 (denoted as QT) with the combining minor addition of B and Al by single roller melt-spinning. The melt-spun (QT1-xBx)99Al1 (x is from 0.006wt% to 0.01wt%) amorphous alloys exhibit onset crystallization temperatures and Curie temperatures of 759-780 and 629-642 K respectively, and whi- ch increase with B content. The amorphous ribbons are ductile and can be bent 180° without breaking. With the increase in B content from 0.006wt% to 0.01wt%, the Vickers microhardness of the amorphous alloys increases from Hv 830 to Hv 1110. The effects of the additional B and Al elements on the glass forming ability and mechanical properties were also discussed.
基金supported by Liaoning Joint Fund of NSFC(No.U1908219)。
文摘The effects of deep cryogenic-cycling treatment(DCT)on the mechanical properties,soft magnetic properties,and atomic scale structure of the Fe_(73.5)Si_(13.5)B_(9)Nb_(3)Cu_(1)amorphous nanocrystalline alloy were investigated.The DCT samples were obtained by subjecting the as-annealed samples to a thermal cycling process between the temperature of the supercooled liquid zone and the temperature of liquid nitrogen.Through flat plate bending testing,hardness measurements,and nanoindentation experiment,it is found that the bending toughness of the DCT samples is improved and the soft magnetic properties are also slightly enhanced.These are attributed to the rejuvenation behavior of the DCT samples,which demonstrate a higher enthalpy of relaxation.Therefore,DCT is an effective method to enhance the bending toughness of Fe-based amorphous nanocrystalline alloys without degrading the soft magnetic properties.
基金This research was funded by the National Natural Science Foundation of China(NSFC)[Grant Nos.51661015 and 52061024]the Natural Science Foundation of Zhejiang Province[Grant No.LQ20E010002].
文摘Amorphous alloy(MGs)is a solid alloy with disordered atomic accumulation obtained by ultra-rapid solidification of alloy melt.The atom deviates from the equilibrium position and is in metastable state.Up to now,a large number of MGs have been applied to the treatment of dye and heavy metal contaminated wastewater and ideal experimental results have been obtained.However,there is no literature to systematically summarize the chemical reaction and degradation mechanism in the process of degradation.On the basis of reviewing the classification,application,and synthesis of MGs,this paper introduces in detail the chemical reactions such as decolorization,mineralization,and ion leaching of Fe-based amorphous alloy(Fe-MGs)in the degradation of organic and inorganic salt wastewater through direct reduction or advanced oxidation mechanism.Compared with crystalline materials,the higher reaction rate of Fe-MGs can be attributed to lower activation energy,negative redox potential,loose product layer,and band structure with downward shift of valence band top.Finally,some suggestions and prospects are put forward for the limitations and research prospects of MGs in the environmental field,which provides a new idea for the synthesis of new environmental functional materials.
基金supported by the Jiangxi Provincial Natural Science Foundation of China(Grant number 20224BAB204049)the National Natural Science Foundation of China(Grant number 52205194)the Fund Project of Jiangxi Provincial Department of Education(Grant number GJJ2200602)。
文摘Conventional Fe-C alloy parts used in mechanical transmission and braking systems exposed to the external environment often suffer from wear and corrosion failures.Surface coating strengthening technologies have been explored to improve the surface performance and prolong service life of these parts.Among these technologies,laser cladding has shown promise in producing Fe-based alloy coatings with superior interfacial bonding properties to the Fe-C alloy substrate.Additionally,the microstructure of the Fe-based alloy coating is more uniform and the grain size is finer than that of surfacing welding,thermal spraying,and plasma cladding,and the oxide film of alloying elements on the coating surface can improve the coating performance.However,Fe-based alloy coatings produced by laser cladding typically exhibit lower hardness,lower wear resistance,corrosion resistance,and oxidation resistance compared to coatings based on Co and Ni alloys.Moreover,these coatings are susceptible to defects such as pores and cracks.To address these limitations,the incorporation of rare-earth oxides through doping in the laser cladding process has garnered significant attention.This approach has demonstrated substantial improvements in the microstructure and properties of Fe-based alloy coatings.This paper reviewed recent research on the structure and properties of laser-cladded Fe-based alloy coatings doped with various rare earth oxides,including La_(2)O_(3),CeO_(2),and Y_(2)O_(3).Specifically,it discussed the effects of rare earth oxides and their concentrations on the structure,hardness,friction,wear,corrosion,and oxidation characteristics of these coatings.Furthermore,the mechanisms by which rare earth oxides influence the coating’s structure and properties were summarized.This review aimed to serve as a valuable reference for the application and advancement of laser cladding technology for rare earth modified Fe-based alloy coatings.
基金supported by the National Natural Science Foundation of China(No.52101138,No.52201075)the Natural Science Foundation of Hubei Province(No.2023AFB798,No.2022CFB614)+3 种基金the Shenzhen Science and Technology Program(No.JCYJ20220530160813032)the State Key Laboratory of Solidification Processing in NWPU(No.SKLSP202309,No.SKLSP202308)the Guangdong Basic and Applied Basic Research Foundation(No.2022A1515011227)the State Key Laboratory of Powder Metallurgy of Central South University(No.SklpmKF-05)。
文摘B2-CuZr phase reinforced amorphous alloy matrix composites has become one of the research hotspots in the field of materials science due to the“transformation-induced plasticity”phenomenon,which makes the composites show better macroscopic plastic deformability and obvious work-hardening behavior compared to the conventional amorphous alloy matrix composites reinforced with ductile phases.However,the in-situ metastable B2-CuZr phase tends to undergo eutectoid decomposition during solidification,and the volume fraction,size,and distribution of B2-CuZr phase are difficult to control,which limits the development and application of these materials.To date,much efforts have been made to solve the above problems through composition optimization,casting parameter tailoring,and post-processing technique.In this study,a review was given based on relevant studies,focusing on the predictive approach,reinforcing mechanism,and microstructure tailoring methods of B2-CuZr phase reinforced amorphous alloy matrix composites.The research focus and future prospects were also given for the future development of the present composite system.
基金supported by the National Natural Science Foun-dation of China (No.52174217)China Postdoctoral Science Foundation (No.2020M682495).
文摘Designing low melting point and low basicity refining slag suitable for Fe-based amorphous alloys and understanding the inclusions’formation,removal,influencing mechanisms are quite vital in the fields of metallurgy and materials.In this study,a novel 13%SiO_(2)-32%CaO-30%Al_(2)O_(3)-25%B_(2)O_(3)(wt.%)refining slag was designed after careful calculations of the liquid phase region,slag-metal equilibrium,surface tension,viscosity,deoxidation capability and sulfur distribution ratio.After refining with our designed slag,the content of impurities and the number density of inclusions in a representative Fe_(83)Si_(2)B_(15)(at.%)amor-phous alloy were significantly reduced.Moreover,the glass-forming ability(GFA)of the alloy was also enhanced,enabling the preparation of amorphous ribbons with a lower cooling rate.Based on the impu-rities in Fe-based amorphous alloys as well as the calculated oxide and sulfide free energy diagrams,CaO,SiO_(2),Al_(2)O_(3) oxides and CaS,TiS,MnS sulfides will form in the master alloy.The high melting point in-clusions in the melt are generally removed via a floatation-separation-absorption process and the Mn,Ti,S impurities are removed via slag-metal interface reactions during refining.As for the detrimental effect of inclusions on glass formation,the small lattice disregistry between Ti,Mn-containing inclusions and primaryα-Fe gains reveal that these inclusions are effective in promoting the heterogeneous nucleation,and therefore greatly deteriorate the GFA.These findings are important and provide an ideal solution to purifying the Fe-based amorphous alloys by refining and enhancing the GFA for industrial production.
基金financially supported by the National Natural Science Foundation of China(Nos.52174217 and 52304354)the China Postdoctoral Science Foundation(No.2020M682495)。
文摘Separated preparation of prealloys and amorphous alloys results in severe solidification-remelting and beneficial element removal-readdition contradictions,which markedly increase energy consumption and emissions.This study offered a novel strategy for the direct production of FePC amorphous soft magnetic alloys via smelting reduction of high-phosphorus iron ore(HPIO)and apatite.First,the thermodynamic conditions and equilibrium states of the carbothermal reduction reactions in HPIO were calculated,and the element content in reduced alloys was theoretically determined.The phase and structural evolutions,as well as element migration and enrichment behaviors during the smelting reduction of HPIO and Ca_(3)(PO_(4))_(2),were then experimentally verified.The addition of Ca_(3)(PO_(4))_(2)in HPIO contributes to the enrichment of the P element in reduced alloys and the subsequent development of Fe_(3)P and Fe_(2)P phases.The content of P and C elements in the range of 1.52 wt% -14.63 wt% and 0.62 wt% -2.47 wt%,respectively,can be well tailored by adding 0-50 g Ca_(3)(PO_(4))_(2)and controlling the C/O mole ratio of 0.8-1.1,which is highly consistent with the calculated results.These FePC alloys were then successfully formed into amorphous ribbons and rods.The energy consumption of the proposed strategy was estimated to be 2.00×10^(8) kJ/t,which is reduced by 30% when compared with the conventional production process.These results are critical for the comprehensive utilization of mineral resources and pave the way for the clean production of Fe-based amorphous soft magnetic alloys.
基金supported by the National Natural Science Foundation of China (Nos. 51471166, 51131006 and 51171119)the College Youth Scholar Fostering Program of Liaoning Province (No. LJQ2014015)
文摘In this work,the electrochemical behaviors of SAM2X5 Fe-based amorphous alloy coating and hard chromium coating were comparatively studied in 3.5 wt% NaCl solution.In comparison with the hard chromium coating,the SAM2X5 coating exhibited a wider and stable passive region with lower passive current density in the potentiodynamic polarization and showed a considerably lower current density at different anodic potentials in the potentiostatic polarization.In order to understand the passivation mechanism of the Fe-based amorphous coating,the components of the passive films formed at various polarization potentials were examined by X-ray photoelectron spectroscopy.The synergistic effect of Mo,W,Mn and Cr in the passive films was systemically analyzed.It has been revealed that Mo and W facilitate the formation of compact and stable Cr2O3 passive film at lower potentials,and the substantial enrichment of Mn in the passive film enhances the passivation ability at relatively higher potentials.The deep understanding of the passivation characteristics in multicomponent alloy systems could provide a guide for the design of corrosion-resistant amorphous alloy coatings for engineering applications.
基金supported by the National Natural Science Foundation of China(NSFC,Grant Nos.51571199 and 51671050)supported by NSFC(Grant No.51601198)
文摘Tensile and fracture behaviors of sandwich-structured composites consisting of a Fe-based amorphous layer with a constant thickness and ultrafine-grained Ni layers with different thicknesses were investigated. The results indicate that the initiation and the stable propagation of the shear band in the amorphous layer was dominated by the Ni layers due to their strong constraint role. The catastrophic fracture of the amorphous layer was postponed in the sandwich composites through properly increasing the constrained Ni layer thickness, which effectively decreased the shear stress on the shear fracture planes of the amorphous layer, and thus led to stable propagation of the primary SB characterized by the increase in the smooth region size of the shear band.
基金supported by the National Key Research and Development Program of China(No.2016YFB1100204)the Key Research&Development Plan of Jiangxi Province(No.20192ACB80001)the National Natural Science Foundation of China(Nos.52171163,51701214 and U1908219)。
文摘Gas atomization is now an important production technique for Fe-based amorphous alloy powders used in additive manufacturing,particularly selective laser melting,fabricating large-sized Fe-based bulk metallic glasses.Using the realizable k-εmodel and discrete phase model theory,the flow dynamics of the gas phase and gas-melt two-phase flow felds in the close-wake condition were investigated to establish the correlation between high gas pressure and powder particle characteristics.The locations of the recirculation zones and the shapes of Mach disks were analyzed in detail for the type of discrete-jet closed-coupled gas atomization nozzle.In the gas-phase flow feld,the vortexes,closed to the Mach disk,are found to be a new deceleration method.In the two-phase flow feld,the shape of Mach disk changes from“S”-shape to“Z”-shape under the impact of the droplet flow.As predicted by the wave model,with the elevation of gas pressure,the size of the particle is found to gradually decrease and its distribution becomes more concentrated.Simulation results were compliant with the Fe-based amorphous alloy powder preparation tests.This study deepens the understanding of the gas pressure impacting particle features via gas atomization,and contributes to technological applications.
基金mainly supported by the National Natural Science Foundation of China (Grant Nos.51601206,51671206)Ningbo International Cooperation Projects (Grant No.2015D10022)Ningbo Major Project for Science and Technology (Grant No.201401B1003003)
文摘Fe83（Cox,Niy）（B11Si2P3C1）1-x,y/17（x,y=1–3）amorphous alloys with high saturation magnetic flux density（Bs）and excellent soft-magnetic properties were developed and then the microalloying and clustering effects were explored.The microalloying of Co and Ni improves the Bsfrom 1.65 T to 1.67–1.72 T and 1.66–1.68 T,respectively.The Ni-doped alloys exhibit better soft-magnetic properties,containing a low coercivity（Hc） of about 5.0 A/m and a high Effective permeability（μe）of（8–10）×10^3,whereas the microalloying of Co leads to a deteriorative Hc of 5.0–13.0 A/m and a μeof（5–8）×10^3.Moreover,microalloying of Ni can increase the ductile-brittle transition（DBT）temperature of the ribbons,while a totally opposite effect is found in the Co-doped alloys.The formation of dense α-Fe（Co,Ni）clusters during annealing process is used to explain the distinct effects of Co and Ni microalloying on the magnetic properties and bending toughness.
基金Project supported by the National Natural Science Foundation of China(51261021)Science and Technology Landing Plan Project of Jiangxi Province(KJLD13056)
文摘In this paper, the synthetic effect ofCr, Mo and Y on corrosion resistance was explored, and the YCr/Mo value was employed to evaluate the corrosion resistance. The composition of amorphous alloy was designed by mixing the Fe41Co7Cr15Mo14C15B6Y2 （BMG1） with good glass forming ability （GFA） and Fe50Cr22B23Ni5.4 with a high corrosion resistance at 9：1 ratio. At the same time, the contents of Y, Mo and Cr were fine-tuned. The electrochemical tests demonstrated that the passivation current density decreased with the increase of the yCr/Mo value. The passivation current density of Fe-based amorphous alloy was reduced by about half an order of magnitude. The fitting result showed that the logarithm ofpassivation current density （I） and the YCr/Mo value （X） were logarithmic relationship, and the fitting equation was I=-5.649＋4.904× 1015 e 17.52x. The X-ray photoelectron spectroscopy （XPS） results showed that the yC,/Mo value played a key role in stability of passive films. When the yCr/Mo value Was low, the Cr6＋ ion, Mo6＋ ion were enriched in the initial stage of passivation process, then leading to the increase passivation current density. However, when the YCr/Mo value was high, the low-valence Fe2-, Cr3＋, and Mo4＋ ion were enriched more easily, which result in small passivation current densities and more stable passive films.
基金supported by the National Natural Science Foundation of China(Nos.51601129 and 51401051)the Shanghai Pujiang Program(16PJ1410000)
文摘The electrochemical behaviour and passive film properties of Fe-Cr-Mo-W-C-B-Y amorphous alloys in acetic acid solution were investigated. The potentiodynamic polarisation and Nyquist curves demonstrated that W addition signifi- cantly enhanced the corrosion resistance. Mott-Schottky plots and angle-resolved X-ray photoelectron spectra indicated that passive films with different W contents exhibited dipolar （p-n） semiconducting characteristics separated by fiat-band potentials. The outer and inner oxide layers of the passive films were modified by reducing the acceptor and donor densities. Moreover, W addition favoured the formation of a thicker and more stable passive film to inhibit the dissolution of alloy elements.
基金financially supported by the National Natural Science Foundation of China (Nos. 52061135207, 51871016, 51921001, 5197011039, 5197011018, and U20b200318)the China Nuclear Power Technology Research Institute Co., Ltd
文摘The Fe_(949.7)Cr_(18)Mn_(1.9)Mo_(7.4)W_(1.6)B_(15.2)C_(3.8)Si_(2) amorphous coating was deposited on T91 steel substrate by using the high-velocity oxygen fuel(HVOF)spray technique to enhance the corrosion resistance of T91 stainless steel in liquid lead-bismuth eutectic(LBE).The corrosion behavior of the T91 steel and coating exposed to oxygen-saturated LBE at 400℃ for 500 h was investigated.Results showed that the T91 substrate was severely corroded and covered by a homogeneously distributed dual-layer oxide on the interface contacted to LBE,consisting of an outer magnetite layer and an inner Fe-Cr spinel layer.Meanwhile,the amorphous coating with a high glass transition temperature(Tg=550℃)and crystallization temperature(T_(x)=600℃)exhibited dramatically enhanced thermal stability and corrosion resistance.No visible LBE penetration was observed,although small amounts of Fe_(3)O_(4),Cr_(2)O_(3),and PbO were found on the coating surface.In addition,the amorphicity and interface bonding of the coating layer remained unchanged after the LBE corrosion.The Fe-based amorphous coating can act as a stable barrier layer in liquid LBE and have great application potential for long-term service in LBE-cooled fast reactors.
基金financially supported by the Guangdong Major Project of Basic and Applied Basic Research,China(No.2019B030302010)the National Natural Science Foundation of China(Nos.52001219,52071222,51971179)+1 种基金the Chongqing Natural Science Foundation,China(No.cstc2019jcyj-msxmX0328)the Shaanxi Natural Science Foundation,China(No.2020JM-112)。
文摘The underlying structural origin of magnetic properties is still elusive in Fe-based amorphous alloys.In this study,distinctive soft magnetic properties were developed in Fe_(76)Si_(9)B_(10)P_(5)amorphous ribbons through systematic design of annealing process.Combining with synchrotron radiation,high-resolution transmission electron microscopy and first principle ab initio molecular dynamic simulation,it is found that the atomic structural evolution both in short range order and medium range order is responsible for the magnetic softness at proper annealing temperature.In short range,formation of separated and densely coordinated Fe-metalloid clusters is instigated to adapt energy minimization,resulting in strengthening of ferromagnetic exchange interaction locally.In medium range,a homogeneous exchangecoupling from the uniformly strong and weak ferromagnetic regions is generated,which significantly weakens magnetic heterogeneity and leads to the excellent magnetic softness.Our findings may provide an effective/promising pathway to modulate the magnetic properties for Fe-based amorphous alloys,and give a comprehensive and quantitative understanding of the structure-properties relationship in amorphous materials.
基金supported by the“Pioneer and Leading Goose”R&D Program of Zhejiang(Grant No.2022C01023)National Natural Science Foundation of China(Grant Nos.52101205,92163108,51922102,52001319,and 51971239)+1 种基金Hunan Key Laboratory of Design and Manufacture of Electromagnetic Equipment under the Open Foundation(Grant No.DC202005)Zhejiang Provincial Natural Science Foundation of China(Grant No.LGF22E010002).
文摘A crucial step in creating cutting-edge soft magnetic alloys is the nanocrystallization of Fe-based amorphous alloys.However,it is unclear how the thermal history affects the nanocrystallization.In this work,high-precision nanocalorimetry and in-situ hightemperature transmission electron microscopy are used to systematically examine how the pre-annealing relaxation process affects the nanocrystallization of Fe-based amorphous alloys.We discover that the glass with more thermal energy storage will crystallize into superb nanocrystalline structures with exceptionally advanced soft magnetism.The soft magnetic properties of Fe-B nanocrystalline alloys can be improved by increasing the relaxation temperature.This finding provides solid and clear evidence for the influences of thermal history on crystallization behavior for Fe-based amorphous alloys,which is helpful for designing advanced soft magnetic nanocrystalline alloys.
基金supported by the National Natural Science Foundation of China(Grant No.52071276)the Natural Science Foundation of Chongqing,China(Grant No.CSTB2022NSCQ-MSX0440)the Fundamental Research Funds for the Central Universities(Grant No.SWUXDJH202313,SWU-KQ22083).
文摘Mg-based amorphous alloys exhibit efficient catalytic performance and excellent biocompatibility with a promising application probability,specifically in the field of azo dye wastewater degradation.However,the problems like difficulty in preparation and poor cycling stability need to be solved.At present,Mg-based amorphous alloys applied in wastewater degradation are available in powder and ribbon.The amorphous alloy powder fabricated by ball milling has a high specific surface area,and its reactivity is thousands of times better than that of gas atomized alloy powder.But the development is limited due to the high energy consumption,difficult and costly process of powder recycling.The single roller melt-spinning method is a new manufacturing process of amorphous alloy ribbon.Compared to amorphous powder,the specific surface area of amorphous ribbon is relatively lower,therefore,it is necessary to carry out surface modification to enhance it.Dealloying is a way that can form a pore structure on the surface of the amorphous alloys,increasing the specific surface area and providing more reactive sites,which all contribute to the catalytic performance.Exploring the optimal conditions for Mg-based amorphous alloys in wastewater degradation by adjusting amorphous alloy composition,choosing suitable method to preparation and surface modification,reducing cost,expanding the pH range will advance the steps to put Mg-based amorphous alloys in industrial environments into practice.
