Oriented to CAD/CAM seamless integration, this paper presents an idea for synthetically considering the qualitative history model, which represents the whole course of modeling, and the quantitative geometry model, wh...Oriented to CAD/CAM seamless integration, this paper presents an idea for synthetically considering the qualitative history model, which represents the whole course of modeling, and the quantitative geometry model, which contains the extended Brep model, CSG and feature pedigree. History model building captures in background the dynamic interactive definition of engineering requirement and then explicitly conveys the original intention to successive application layers, which is conductive to the decision support of manufacturing planning in not only automatic geometry re constructing but also machining set up. G DSG theory as an earlier achievement is applied to generate the topology independent generalized mid model as an input to manufacturing planning, which is therefore simplified and its accuracy is simultaneously improved. Manufacturing planning lays emphasis on optimizing the mapping in both geometry and function from part itself to detail machining scheme. Comparatively, process planning pays more attention to the mapping to those items like tool, fixture, etc. Theoretically, such an idea is also beneficial to realizing the parametric NC machining trajectory generation and maintaining its dynamic consistency with the update of the design model.[WT5”HZ]展开更多
In this paper, a manufacturing supply chain system composed by a single-product machine, a buffer and a stochastic demand is considered. A stochastic fluid model is adopted to describe the system and to take into acco...In this paper, a manufacturing supply chain system composed by a single-product machine, a buffer and a stochastic demand is considered. A stochastic fluid model is adopted to describe the system and to take into account stochastic delivery times. The objective of this paper is to evaluate the optimal buffer level used in hedging point policy taken into account planned delivery times, machine failures and random demands. This optimal buffer allows minimizing the sum of inventory, transportation, lost sales and late delivery costs. Infinitesimal perturbation analysis method is used for optimizing the proposed system. Using the stochastic fluid model, the trajectories of buffer level are studied and the infinitesimal perturbation analysis estimators are evaluated. These estimators are shown to be unbiased and then they are implanted in an optimization algorithm, which determines the optimal buffer level in the presence of planned delivery time. Also in this work, we discuss the advantage of the use of the infinitesimal perturbation analysis method comparing to classical simulation methods.展开更多
An abstract model and representation method for manufacturing environment is presented based on analysis of process planning tasks and factory configuration capable of handling the process plans. This model has been p...An abstract model and representation method for manufacturing environment is presented based on analysis of process planning tasks and factory configuration capable of handling the process plans. This model has been proved to be applicable to the generative process planning and to shopflow control information integration. A general manufacturing environment modelling tool has been developed under the X-window support to verity the mentioned model and modelling technology.展开更多
The production process plan design and configurations of reconfigurable machine tool （RMT） interact with each other. Reasonable process plans with suitable configurations of RMT help to improve product quality and r...The production process plan design and configurations of reconfigurable machine tool （RMT） interact with each other. Reasonable process plans with suitable configurations of RMT help to improve product quality and reduce production cost. Therefore, a cooperative strategy is needed to concurrently solve the above issue. In this paper, the cooperative optimization model for RMT configurations and production process plan is presented. Its objectives take into account both impacts of process and configuration. Moreover, a novel genetic algorithm is also developed to provide optimal or near-optimal solutions： firstly, its chromosome is redesigned which is composed of three parts, operations, process plan and configurations of RMTs, respectively; secondly, its new selection, crossover and mutation operators are also developed to deal with the process constraints from operation processes （OP） graph, otherwise these operators could generate illegal solutions violating the limits; eventually the optimal configurations for RMT under optimal process plan design can be obtained. At last, a manufacturing line case is applied which is composed of three RMTs. It is shown from the case that the optimal process plan and configurations of RMT are concurrently obtained, and the production cost decreases 6.28% and nonmonetary performance increases 22%. The proposed method can figure out both RMT configurations and production process, improve production capacity, functions and equipment utilization for RMT.展开更多
文摘Oriented to CAD/CAM seamless integration, this paper presents an idea for synthetically considering the qualitative history model, which represents the whole course of modeling, and the quantitative geometry model, which contains the extended Brep model, CSG and feature pedigree. History model building captures in background the dynamic interactive definition of engineering requirement and then explicitly conveys the original intention to successive application layers, which is conductive to the decision support of manufacturing planning in not only automatic geometry re constructing but also machining set up. G DSG theory as an earlier achievement is applied to generate the topology independent generalized mid model as an input to manufacturing planning, which is therefore simplified and its accuracy is simultaneously improved. Manufacturing planning lays emphasis on optimizing the mapping in both geometry and function from part itself to detail machining scheme. Comparatively, process planning pays more attention to the mapping to those items like tool, fixture, etc. Theoretically, such an idea is also beneficial to realizing the parametric NC machining trajectory generation and maintaining its dynamic consistency with the update of the design model.[WT5”HZ]
文摘In this paper, a manufacturing supply chain system composed by a single-product machine, a buffer and a stochastic demand is considered. A stochastic fluid model is adopted to describe the system and to take into account stochastic delivery times. The objective of this paper is to evaluate the optimal buffer level used in hedging point policy taken into account planned delivery times, machine failures and random demands. This optimal buffer allows minimizing the sum of inventory, transportation, lost sales and late delivery costs. Infinitesimal perturbation analysis method is used for optimizing the proposed system. Using the stochastic fluid model, the trajectories of buffer level are studied and the infinitesimal perturbation analysis estimators are evaluated. These estimators are shown to be unbiased and then they are implanted in an optimization algorithm, which determines the optimal buffer level in the presence of planned delivery time. Also in this work, we discuss the advantage of the use of the infinitesimal perturbation analysis method comparing to classical simulation methods.
文摘An abstract model and representation method for manufacturing environment is presented based on analysis of process planning tasks and factory configuration capable of handling the process plans. This model has been proved to be applicable to the generative process planning and to shopflow control information integration. A general manufacturing environment modelling tool has been developed under the X-window support to verity the mentioned model and modelling technology.
基金supported by National Natural Science Foundation of China (Grant Nos. 51005169, 50875187, 50975209)Shanghai Municipal Natural Science Foundation of China (Grant No. 10ZR1432300)+1 种基金International Science & Technology Cooperation Program of China (Grant No. 2012DFG72210)Zhejiang Provincial Key International Science & Technology Cooperation Program of China (Grant No. 2011C14025)
文摘The production process plan design and configurations of reconfigurable machine tool （RMT） interact with each other. Reasonable process plans with suitable configurations of RMT help to improve product quality and reduce production cost. Therefore, a cooperative strategy is needed to concurrently solve the above issue. In this paper, the cooperative optimization model for RMT configurations and production process plan is presented. Its objectives take into account both impacts of process and configuration. Moreover, a novel genetic algorithm is also developed to provide optimal or near-optimal solutions： firstly, its chromosome is redesigned which is composed of three parts, operations, process plan and configurations of RMTs, respectively; secondly, its new selection, crossover and mutation operators are also developed to deal with the process constraints from operation processes （OP） graph, otherwise these operators could generate illegal solutions violating the limits; eventually the optimal configurations for RMT under optimal process plan design can be obtained. At last, a manufacturing line case is applied which is composed of three RMTs. It is shown from the case that the optimal process plan and configurations of RMT are concurrently obtained, and the production cost decreases 6.28% and nonmonetary performance increases 22%. The proposed method can figure out both RMT configurations and production process, improve production capacity, functions and equipment utilization for RMT.
