A new type oxidation resistance in situ Cr7 C3/γ-Fe ceramic composite coating was fabricated on hardened and tempered grade C steel by reactive plasma clad with Fe-Cr-C alloy powders. The oxidation resistance of the...A new type oxidation resistance in situ Cr7 C3/γ-Fe ceramic composite coating was fabricated on hardened and tempered grade C steel by reactive plasma clad with Fe-Cr-C alloy powders. The oxidation resistance of the ceramic composite coating was investigated under the test condition of 900 ℃ and 50 hours. The results indicate that the coating has a rapidly solidified microstructure consisting of blocky primary Cr7 C3 and the inter-blocky Cr7 C3/γ-Fe eutectics and is metallurgically bonded to the hardened and tempered grade C steel substrate. The high temperature oxidation resistance of the coating is up to 1.9 times higher than that of grade C steel. The oxidation kinetics curve of the coating is conforming to the parabolic-rate law equation. The excellent oxidation resistance of the coating is mainly attributed to the continuous oxide films which consist of Cr203 and Fe203. The continuous oxide films can prevent the inner part of the coating from being further oxidized.展开更多
Vanadium films were deposited on Si(100)substrates at room temperature by direct current(DC)magnetron sputtering.The microstructure and surface morphology were studied using scanning electron microscopy(SEM)and atomic...Vanadium films were deposited on Si(100)substrates at room temperature by direct current(DC)magnetron sputtering.The microstructure and surface morphology were studied using scanning electron microscopy(SEM)and atomic force microscope(AFM).The oxidation resistance of films in air was studied using X-ray photoelectron spectroscopy(XPS)and transmission electron microscopy(TEM).The results showed that the amorphous vanadium film with a flatter surface had higher oxidation resistance than the crystalline film when exposed to atmosphere.The rapid formation of the thin oxide layer of amorphous vanadium film could protect the film from sustained oxidation,and the relative reasons were discussed.展开更多
A series of W1?xAlxN films(0<x<38.6%,mole fraction)were deposited by reactive magnetron sputtering.The composition,microstructure,mechanical properties and oxidation resistance of the films were characterized by...A series of W1?xAlxN films(0<x<38.6%,mole fraction)were deposited by reactive magnetron sputtering.The composition,microstructure,mechanical properties and oxidation resistance of the films were characterized by EPMA,XRD,XPS,nano-indentation,SEM and HRTEM.The effect of Al content on the microstructure and oxidation resistance of W1?xAlxN films was investigated.The results show that WN film has a face-centered cubic structure.The preferred orientation changes from(111)to(200).The W1?xAlxN films consist of a mixture of face-centered cubic W(Al)N and hexagonal wurtzite structure AlN phases.The hardness of the W1?xAlxN films first increases and then decreases with the Al content increasing.The maximum hardness is36GPa,which is obtained at32.4%Al(mole fraction).Compared with WN film,the W1-xAlxN composite films show much better oxidation resistance because of the formation of dense Al2O3oxide layer on the surface.展开更多
The combined microarc oxidation (MAO) and inorganic sealing process was used to deposit a composite coating to improve the corrosion resistance of AZ31 magnesium alloy.The surface morphologies of the resulting duplex ...The combined microarc oxidation (MAO) and inorganic sealing process was used to deposit a composite coating to improve the corrosion resistance of AZ31 magnesium alloy.The surface morphologies of the resulting duplex coatings were studied by SEM.Furthermore,the corrosion resistance of the coated Mg alloy substrates was investigated using electrochemical workstation and dropping corrosion test.The results show that the composite coating surface consists of Mg,Si,O and Na.It is difficult to deposit inorganic coating on a thick MAO coating surface.As the composite coating was solidified by CO2 under 175 °C,it exhibits a better corrosion resistance than the MAO monolayer,owing to the thick and compact inorganic coating.展开更多
Ni?Co3O4 composite coatings were electrodeposited on mild steel surface from a Watts-type bath in the presence of sodium lauryl sulfate(SLS).The dispersed Co3O4 particles in the presence of SLS have a greater tendency...Ni?Co3O4 composite coatings were electrodeposited on mild steel surface from a Watts-type bath in the presence of sodium lauryl sulfate(SLS).The dispersed Co3O4 particles in the presence of SLS have a greater tendency to move towards cathode and get incorporated in the coating.SLS modifies chemical composition,surface morphology and microstructure of the Ni?Co3O4 composite coating.The developed composite coating exhibits higher corrosion resistance and microhardness than the pure nickel coating.The loadings of bath solution with different concentrations of Co3O4 particles in the presence of SLS provide hydrophobic nature to the coating surface,which is much effective in enhancing the corrosion resistance of Ni?Co3O4 composite coating.The agglomeration of Co3O4 particles(>3 g/L)under high bath load condition develops defects and dislocation on the coating surface,which results in lower corrosion resistance of the deposit.The mechanical properties of the hydrophobic coatings were assessed by the linear abrasion test.展开更多
The steam oxidation of Si3N4-bonded SiC was determined at 1000℃for 50,100,150,200,250 and 300 h,respectively,according to ASTM C863-2000.The evolution of the phase composition and the microstructure as well as their ...The steam oxidation of Si3N4-bonded SiC was determined at 1000℃for 50,100,150,200,250 and 300 h,respectively,according to ASTM C863-2000.The evolution of the phase composition and the microstructure as well as their relationship was investigated by XRD and SEM.The results show that the oxidation rate of Si3N4-bonded SiC is periodic.The presence of nitrogen element can impede the crystallization of SiO2 glass;the local enrichment of CaO impurities is unfavorable for the existence of fibrous SiO2.SiO2 mainly exists as cristobalite when the CaO/SiO2 ratio reaches a suitable level,but gradually transforms to quartz along with the oxidation time when the SiO2 content increases,or the CaO/SiO2 ratio decreases,due to the insufficient mineralization of CaO.The crystallization of SiO2 glass,especially the formation of quartz is the key factor leading to the volume expansion and structural stress.When the cracks extend and reach the surface,the degradation of the material accelerates.展开更多
Dense Nb/Nb5Si3 composites were fabricated via spark plasma sintering technology using Nb, Si, and Al elemental powders as raw materials. The microstructttres of the synthesised composites were analyzed through scanni...Dense Nb/Nb5Si3 composites were fabricated via spark plasma sintering technology using Nb, Si, and Al elemental powders as raw materials. The microstructttres of the synthesised composites were analyzed through scanning electron microscopy, X-ray diffraction, and electron probe microanalysis. The results show that the composites consisted of residual Nb particle phase and Nb5Si3 phase. The microstructure of the Nb/ Nb5Si3 in situ composites was evidently affected by Al addition, which prompted the formation of the Al3Nb10Si3 phase. In addition, the Rockwell hardness of the composites decreased with the increase in AI additions. The Rockwell hardness of Nb-20Si is 60HRC, which decreased to approximately 52.7 HRC when the Al content increased to 15 at%. The oxidation resistance of the Nb/NbsSi3 in situ composites significantly improved with the increase in Al addition.展开更多
A thick composite anodic oxide film was fabricated in an environmentally friendly malic acid electrolyte containing Poly Tetra Fluoro Ethylene(PTFE)nanoparticles on Ti-10V-2Fe-3Al alloys.The influence of pulse frequen...A thick composite anodic oxide film was fabricated in an environmentally friendly malic acid electrolyte containing Poly Tetra Fluoro Ethylene(PTFE)nanoparticles on Ti-10V-2Fe-3Al alloys.The influence of pulse frequency on the morphology,microstructure and composition of composite anodic oxide films containing PTFE nanoparticles was investigated using Field Emission Scanning Electron Microscopy(FE-SEM)equipped with Energy Dispersive Spectroscopy(EDS),Atomic Force Microscopy(AFM)and Raman spectroscopy.The tribological properties in terms of the friction coefficient,wear loss and morphology of worn surfaces were measured by ball-ondisc tests.The electrochemical property was evaluated by potentiodynamic polarization.The results indicated that the titanium dioxide of composite anodic oxide films transformed from anatase to rutile with the change of pulse frequency,which could result from the electrochemical dynamic equilibrium.The combination of PTFE nanoparticles and malic acid electrolyte molecules can influence the energy fluctuation of electrochemical equilibrium and formation of composite anodic oxide films.Moreover,composite anodic oxide films fabricated under the condition of 1.0–2.0 Hz exhibited the best wear resistance and corrosion property.The schematic diagram of the film formation and PTFE nanoparticles spreading process under different frequencies was elucidated.展开更多
Highly conductive IrO2 thin films were prepared on Si （100） substrates by means of pulsed laser deposition technique from an iridium metal target in an oxygen ambient atmosphere. Emphasis was put on the effect of ox...Highly conductive IrO2 thin films were prepared on Si （100） substrates by means of pulsed laser deposition technique from an iridium metal target in an oxygen ambient atmosphere. Emphasis was put on the effect of oxygen pressure and substrate temperature on the structure, morphology and resistivity of IrO2 films. It was found that the above properties were strongly dependent on the oxygen pressure and substrate temperature. At 20 Pa oxygen ambient pressure, pure polycrystalline IrO2 thin films were obtained at substrate temperature in the 300-500℃ range with the preferential growth orientation of IrO2 films changed with the substrate temperature. IrO2 films exhibited a uniform and densely packed granular morphology with an average feature size increasing with the substrate temperature. The room-temperature resistivity variations of IrO2 films correlated well with the corresponding film morphology changes. IrO2 films with the minimum resistivity of （42 ±6）μΩ·cm was obtained at 500℃.展开更多
文摘A new type oxidation resistance in situ Cr7 C3/γ-Fe ceramic composite coating was fabricated on hardened and tempered grade C steel by reactive plasma clad with Fe-Cr-C alloy powders. The oxidation resistance of the ceramic composite coating was investigated under the test condition of 900 ℃ and 50 hours. The results indicate that the coating has a rapidly solidified microstructure consisting of blocky primary Cr7 C3 and the inter-blocky Cr7 C3/γ-Fe eutectics and is metallurgically bonded to the hardened and tempered grade C steel substrate. The high temperature oxidation resistance of the coating is up to 1.9 times higher than that of grade C steel. The oxidation kinetics curve of the coating is conforming to the parabolic-rate law equation. The excellent oxidation resistance of the coating is mainly attributed to the continuous oxide films which consist of Cr203 and Fe203. The continuous oxide films can prevent the inner part of the coating from being further oxidized.
基金Funded by the Science Challenge Project(No.TZ2016001)the National Natural Science Foundation of China(Nos.11602251,51861145306 and 51872212)+3 种基金the 111 Project(No.B13035)Joint Fund of Ministry of Education for Pre-research of Equipment(No.6141A02022257)supported by the International Science&Technology Cooperation Program of China(Nos.2018YFE0103600,2014DFA53090)the Technological Innovation of Hubei Province,China(No.2019AAA030)。
文摘Vanadium films were deposited on Si(100)substrates at room temperature by direct current(DC)magnetron sputtering.The microstructure and surface morphology were studied using scanning electron microscopy(SEM)and atomic force microscope(AFM).The oxidation resistance of films in air was studied using X-ray photoelectron spectroscopy(XPS)and transmission electron microscopy(TEM).The results showed that the amorphous vanadium film with a flatter surface had higher oxidation resistance than the crystalline film when exposed to atmosphere.The rapid formation of the thin oxide layer of amorphous vanadium film could protect the film from sustained oxidation,and the relative reasons were discussed.
文摘A series of W1?xAlxN films(0<x<38.6%,mole fraction)were deposited by reactive magnetron sputtering.The composition,microstructure,mechanical properties and oxidation resistance of the films were characterized by EPMA,XRD,XPS,nano-indentation,SEM and HRTEM.The effect of Al content on the microstructure and oxidation resistance of W1?xAlxN films was investigated.The results show that WN film has a face-centered cubic structure.The preferred orientation changes from(111)to(200).The W1?xAlxN films consist of a mixture of face-centered cubic W(Al)N and hexagonal wurtzite structure AlN phases.The hardness of the W1?xAlxN films first increases and then decreases with the Al content increasing.The maximum hardness is36GPa,which is obtained at32.4%Al(mole fraction).Compared with WN film,the W1-xAlxN composite films show much better oxidation resistance because of the formation of dense Al2O3oxide layer on the surface.
基金Project(51201176)supported by the National Natural Science Foundation of ChinaProject(2006BAE04B05-1)supported by the National Key Technologies of Research and Development Program of China
文摘The combined microarc oxidation (MAO) and inorganic sealing process was used to deposit a composite coating to improve the corrosion resistance of AZ31 magnesium alloy.The surface morphologies of the resulting duplex coatings were studied by SEM.Furthermore,the corrosion resistance of the coated Mg alloy substrates was investigated using electrochemical workstation and dropping corrosion test.The results show that the composite coating surface consists of Mg,Si,O and Na.It is difficult to deposit inorganic coating on a thick MAO coating surface.As the composite coating was solidified by CO2 under 175 °C,it exhibits a better corrosion resistance than the MAO monolayer,owing to the thick and compact inorganic coating.
基金UGC, New Delhi, India, for the award of Post-Doctoral Fellowship to K.O.Nayana(Award No: F.15-1/2015-16/PDFWM-2015-17KAR-31527(SA-Ⅱ))
文摘Ni?Co3O4 composite coatings were electrodeposited on mild steel surface from a Watts-type bath in the presence of sodium lauryl sulfate(SLS).The dispersed Co3O4 particles in the presence of SLS have a greater tendency to move towards cathode and get incorporated in the coating.SLS modifies chemical composition,surface morphology and microstructure of the Ni?Co3O4 composite coating.The developed composite coating exhibits higher corrosion resistance and microhardness than the pure nickel coating.The loadings of bath solution with different concentrations of Co3O4 particles in the presence of SLS provide hydrophobic nature to the coating surface,which is much effective in enhancing the corrosion resistance of Ni?Co3O4 composite coating.The agglomeration of Co3O4 particles(>3 g/L)under high bath load condition develops defects and dislocation on the coating surface,which results in lower corrosion resistance of the deposit.The mechanical properties of the hydrophobic coatings were assessed by the linear abrasion test.
基金The project is supported by Municipal Science&Technology Program(No.1901001A),Luoyang,China.
文摘The steam oxidation of Si3N4-bonded SiC was determined at 1000℃for 50,100,150,200,250 and 300 h,respectively,according to ASTM C863-2000.The evolution of the phase composition and the microstructure as well as their relationship was investigated by XRD and SEM.The results show that the oxidation rate of Si3N4-bonded SiC is periodic.The presence of nitrogen element can impede the crystallization of SiO2 glass;the local enrichment of CaO impurities is unfavorable for the existence of fibrous SiO2.SiO2 mainly exists as cristobalite when the CaO/SiO2 ratio reaches a suitable level,but gradually transforms to quartz along with the oxidation time when the SiO2 content increases,or the CaO/SiO2 ratio decreases,due to the insufficient mineralization of CaO.The crystallization of SiO2 glass,especially the formation of quartz is the key factor leading to the volume expansion and structural stress.When the cracks extend and reach the surface,the degradation of the material accelerates.
基金Funded by National Natural Science Foundation of China(No.51271091)Science Project of Jiangxi Ministry of Education of China(No.GJJ12420)
文摘Dense Nb/Nb5Si3 composites were fabricated via spark plasma sintering technology using Nb, Si, and Al elemental powders as raw materials. The microstructttres of the synthesised composites were analyzed through scanning electron microscopy, X-ray diffraction, and electron probe microanalysis. The results show that the composites consisted of residual Nb particle phase and Nb5Si3 phase. The microstructure of the Nb/ Nb5Si3 in situ composites was evidently affected by Al addition, which prompted the formation of the Al3Nb10Si3 phase. In addition, the Rockwell hardness of the composites decreased with the increase in AI additions. The Rockwell hardness of Nb-20Si is 60HRC, which decreased to approximately 52.7 HRC when the Al content increased to 15 at%. The oxidation resistance of the Nb/NbsSi3 in situ composites significantly improved with the increase in Al addition.
基金co-supported by the National Natural Science Foundation of China(Nos.51971040 and 51971044)the Fundamental Research Funds for the Central Universities,China(2020CDJQY-A007)+1 种基金China Postdoctoral Science Foundation Funded Project(Nos.2017M620410 and 2018T110942)the Chongqing Postdoctoral Scientific Research Foundation(No.Xm2017010)。
文摘A thick composite anodic oxide film was fabricated in an environmentally friendly malic acid electrolyte containing Poly Tetra Fluoro Ethylene(PTFE)nanoparticles on Ti-10V-2Fe-3Al alloys.The influence of pulse frequency on the morphology,microstructure and composition of composite anodic oxide films containing PTFE nanoparticles was investigated using Field Emission Scanning Electron Microscopy(FE-SEM)equipped with Energy Dispersive Spectroscopy(EDS),Atomic Force Microscopy(AFM)and Raman spectroscopy.The tribological properties in terms of the friction coefficient,wear loss and morphology of worn surfaces were measured by ball-ondisc tests.The electrochemical property was evaluated by potentiodynamic polarization.The results indicated that the titanium dioxide of composite anodic oxide films transformed from anatase to rutile with the change of pulse frequency,which could result from the electrochemical dynamic equilibrium.The combination of PTFE nanoparticles and malic acid electrolyte molecules can influence the energy fluctuation of electrochemical equilibrium and formation of composite anodic oxide films.Moreover,composite anodic oxide films fabricated under the condition of 1.0–2.0 Hz exhibited the best wear resistance and corrosion property.The schematic diagram of the film formation and PTFE nanoparticles spreading process under different frequencies was elucidated.
基金Funded by Key Fund of National Cooperation of Hubei Province Program for Changjiang Scholars and Innovative Research Team in University (IRT0547)
文摘Highly conductive IrO2 thin films were prepared on Si （100） substrates by means of pulsed laser deposition technique from an iridium metal target in an oxygen ambient atmosphere. Emphasis was put on the effect of oxygen pressure and substrate temperature on the structure, morphology and resistivity of IrO2 films. It was found that the above properties were strongly dependent on the oxygen pressure and substrate temperature. At 20 Pa oxygen ambient pressure, pure polycrystalline IrO2 thin films were obtained at substrate temperature in the 300-500℃ range with the preferential growth orientation of IrO2 films changed with the substrate temperature. IrO2 films exhibited a uniform and densely packed granular morphology with an average feature size increasing with the substrate temperature. The room-temperature resistivity variations of IrO2 films correlated well with the corresponding film morphology changes. IrO2 films with the minimum resistivity of （42 ±6）μΩ·cm was obtained at 500℃.
