Magnetohydrodynamic(MHD)induction pumps are contactless pumps able to withstand harsh environments.The rate of fluid flow through the pump directly affects the efficiency and stability of the device.To explore the inf...Magnetohydrodynamic(MHD)induction pumps are contactless pumps able to withstand harsh environments.The rate of fluid flow through the pump directly affects the efficiency and stability of the device.To explore the influence of induction pump settings on the related delivery speed,in this study,a numerical model for coupled electromagnetic and flow field effects is introduced and used to simulate liquid metal lithium flow in the induction pump.The effects of current intensity,frequency,coil turns and coil winding size on the velocity of the working fluid are analyzed.It is shown that the first three parameters have a significant impact,while changes in the coil turns have a negligible influence.The maximum increase in working fluid velocity within the pump for the parameter combination investigated in this paper is approximately 618%.As the frequency is increased from 20 to 60 Hz,the maximum increase in the mean flow rate of the working fluid is approximately 241%.These research findings are intended to support the design and optimization of these devices.展开更多
The electric field intensity (EFI) is important characteristic quantity for evaluating the internal insulation state of cable joints. Based on finite element method, this paper proposes two EFI research methods, field...The electric field intensity (EFI) is important characteristic quantity for evaluating the internal insulation state of cable joints. Based on finite element method, this paper proposes two EFI research methods, field-circuit coupling method and equivalent circuit method. The average EFI of the inner surface of the outer semi-conducting shield can be calculated from the current in the measuring circuit. The relative error between these two methods is about 15%, which roughly proves the consistency of the two methods. Further practical application research enables online monitoring of cable joints.展开更多
The analysis of the impulse voltage on the internal electric field of the cable joint plays a key role in studying the breakdown of the joint. Based on the finite element method, a three-dimensional electromagnetic fi...The analysis of the impulse voltage on the internal electric field of the cable joint plays a key role in studying the breakdown of the joint. Based on the finite element method, a three-dimensional electromagnetic field simulation model of the cable joint is established in this paper. Simulation results show that the voltage at the head of the cable joint reaches about twice the impulse voltage. The increase of the conductivity of semi-conductive material also leads to the increase of electric field intensity. Then, several points and curves at different positions are selected for further analysis in this paper. Among them, the electric field distortion at the edge of the high voltage shield is the most serious and the electric field in the air gap is the least.展开更多
Taking cruciform welded joints under different corrosion degrees, together with 45° inclined angle and full penetration load-carrying fillet, as the research object, the stress intensity factor of a quarter-circu...Taking cruciform welded joints under different corrosion degrees, together with 45° inclined angle and full penetration load-carrying fillet, as the research object, the stress intensity factor of a quarter-circular comer crack of welded joints is calculated based on FRANC3D with ABAQUS. Effects of different corrosion pit sizes, crack aspect ratios, and crack depths on stress intensity factor are analyzed. The results show that pit depth plays a major role in stress intensity factor, while the effect of pit radius is relatively small. The cracking modes of the surface and the deepest point are mode I, and mixed modes I and II, respectively. Effects of pit depths, crack aspect ratios, and crack depths on the stress intensity factor at the surface point are greater than at the deepest point.展开更多
To prepare Carbon/Carbon (C/C) composites with advanced performance, the thermal gradient chemical vapor infiltration (TCVI) process has been optimized by simulation. A 2D axisymmetric unstable model was built, which ...To prepare Carbon/Carbon (C/C) composites with advanced performance, the thermal gradient chemical vapor infiltration (TCVI) process has been optimized by simulation. A 2D axisymmetric unstable model was built, which included convection, conduction, diffusion, densification reactions in the pores and the evolution of the porous medium. The multi-physical field coupling model was solved by finite element method (FEM) and iterative calculation. The time evolution of the fluid, temperature and preform density field were obtained by the calculation. It is indicated that convection strongly affects the temperature field. For the preform of carbon/carbon composites infiltrated for 100 h by TCVI, the radial average densities from simulation agrees well with those from experiment. The model is validated to be reliable and the simulation has capability of forecasting the process.展开更多
The temperature fields in the transient state and weld dimensions in laser ＋ gas metal arc welding （GMAW） hybrid welding of aluminum alloy T-joint for different welding conditions were calculated using the develope...The temperature fields in the transient state and weld dimensions in laser ＋ gas metal arc welding （GMAW） hybrid welding of aluminum alloy T-joint for different welding conditions were calculated using the developed heat source model, and the effect of welding speed on them was analyzed. The results show that the temperature field for the first weld pass only shows the feature of GMAW and the one for the second weld pass has the characteristics of both laser welding and GMAW. Welding speed can affect greatly weld dimensions and temperature distribution. When welding speed reaches 3.5 m/min, the fusion zones of two weld passes are separated and the maximum peak temperature of thermal cycle on the workpiece surface decreases largely.展开更多
Particle coating is a very important step in many industrial production processes as the particle coating layers may fix surfaces with unique advantages. Given the limitation and disadvantages of the existing simulati...Particle coating is a very important step in many industrial production processes as the particle coating layers may fix surfaces with unique advantages. Given the limitation and disadvantages of the existing simulation methods, a coupled CFD–DEM–CVD multi-physical field model for particle-coating simulations has been established taking into account the velocity field, temperature field, concentration field, and deposition model. In this model, gas behavior and chemical reactions are simulated in the CFD frame based on the conservation laws of mass, momentum, and energy. The particle behavior is simulated in the DEM frame based on the gas–solid interphase force model and contact force model. The deposition behavior is simulated in the CVD frame based on the particle movement–adhesion–deposition model. The coupled model can be implemented in Fluent-EDEM software with their user definition function and application programming interface. The particle coating process involving the pyrolysis of acetylene was investigated, and the effect of bed temperature and inlet gas velocity on deposition rate and coating efficiency were investigated based on the proposed model with adjustable deposition coefficients. Both the average deposition layer mass and the average deposition layer thickness were found to be proportional to the elapsed time and increased at the rate of about 1.05 × 10^-2 mg/s and 3.45 × 10^-4 mm/s, respectively, setting the inlet gas velocity to 11 m/s and bed temperature to 1680 K. A higher temperature and larger inlet gas velocity lead to a larger deposition rate, but the coating efficiency decreases because of limits imposed by the chemical reaction. At a bed temperature of 1280 K, the average deposition rate is 7.40 × 10?3 mg/s when the inlet gas velocity is set to 11 m/s, which is about double the deposition rate when the inlet gas velocity is set as 5 m/s. The proposed model can provide some guidance for the operating conditions and parameters design of the spouted bed in actual coating settings and can also be further developed as a basic model of mechanisms to integrate detailed information across multiple scales.展开更多
Reducing coke use is an effective measure to reduce carbon emission and energy consumption in the blast furnace(BF)ironmaking.Essentially,BF is a high-temperature moving bed reactor,where complex physical transformati...Reducing coke use is an effective measure to reduce carbon emission and energy consumption in the blast furnace(BF)ironmaking.Essentially,BF is a high-temperature moving bed reactor,where complex physical transformations coupled with complicated reactions occur.This makes it challenging to investigate the factors determining BF performance with the conventional method.A multi-physical field coupling mathematical model of BF was thus developed to describe its mass and heat transfer as well as its intrinsic reactions.Then,the proposed model was validated with the production data.Under coupling conditions,influences of dominating reactions on BF performance(temperature distribution,gas distribution,iron formation reaction,and direct reduction degree)were revealed.The results indicated that coke combustion,indirect reduction,and direct reduction of iron ore mainly took place nearby the shaft tuyere,cohesive zone,and dripping zone,respectively.Besides,the rate of coke solution loss reaction was increased with the rising coke porosity in the cohesive zone.Considering the effect of coke porosity on the efficiency and stability of BF,the coke porosity of 0.42 was regarded as a reasonable value.展开更多
文摘Magnetohydrodynamic(MHD)induction pumps are contactless pumps able to withstand harsh environments.The rate of fluid flow through the pump directly affects the efficiency and stability of the device.To explore the influence of induction pump settings on the related delivery speed,in this study,a numerical model for coupled electromagnetic and flow field effects is introduced and used to simulate liquid metal lithium flow in the induction pump.The effects of current intensity,frequency,coil turns and coil winding size on the velocity of the working fluid are analyzed.It is shown that the first three parameters have a significant impact,while changes in the coil turns have a negligible influence.The maximum increase in working fluid velocity within the pump for the parameter combination investigated in this paper is approximately 618%.As the frequency is increased from 20 to 60 Hz,the maximum increase in the mean flow rate of the working fluid is approximately 241%.These research findings are intended to support the design and optimization of these devices.
文摘The electric field intensity (EFI) is important characteristic quantity for evaluating the internal insulation state of cable joints. Based on finite element method, this paper proposes two EFI research methods, field-circuit coupling method and equivalent circuit method. The average EFI of the inner surface of the outer semi-conducting shield can be calculated from the current in the measuring circuit. The relative error between these two methods is about 15%, which roughly proves the consistency of the two methods. Further practical application research enables online monitoring of cable joints.
文摘The analysis of the impulse voltage on the internal electric field of the cable joint plays a key role in studying the breakdown of the joint. Based on the finite element method, a three-dimensional electromagnetic field simulation model of the cable joint is established in this paper. Simulation results show that the voltage at the head of the cable joint reaches about twice the impulse voltage. The increase of the conductivity of semi-conductive material also leads to the increase of electric field intensity. Then, several points and curves at different positions are selected for further analysis in this paper. Among them, the electric field distortion at the edge of the high voltage shield is the most serious and the electric field in the air gap is the least.
基金supported by the National Natural Science Foundation of China(51378430 and 51378431)
文摘Taking cruciform welded joints under different corrosion degrees, together with 45° inclined angle and full penetration load-carrying fillet, as the research object, the stress intensity factor of a quarter-circular comer crack of welded joints is calculated based on FRANC3D with ABAQUS. Effects of different corrosion pit sizes, crack aspect ratios, and crack depths on stress intensity factor are analyzed. The results show that pit depth plays a major role in stress intensity factor, while the effect of pit radius is relatively small. The cracking modes of the surface and the deepest point are mode I, and mixed modes I and II, respectively. Effects of pit depths, crack aspect ratios, and crack depths on the stress intensity factor at the surface point are greater than at the deepest point.
基金Supported by the National Natural Science Foundation of China (Grant No. 90716024)
文摘To prepare Carbon/Carbon (C/C) composites with advanced performance, the thermal gradient chemical vapor infiltration (TCVI) process has been optimized by simulation. A 2D axisymmetric unstable model was built, which included convection, conduction, diffusion, densification reactions in the pores and the evolution of the porous medium. The multi-physical field coupling model was solved by finite element method (FEM) and iterative calculation. The time evolution of the fluid, temperature and preform density field were obtained by the calculation. It is indicated that convection strongly affects the temperature field. For the preform of carbon/carbon composites infiltrated for 100 h by TCVI, the radial average densities from simulation agrees well with those from experiment. The model is validated to be reliable and the simulation has capability of forecasting the process.
基金Acknowledgement This work was supported by Sino-Russia Cooperation Research Project of China under Grant No. 2009DFRS0170, National Natural Science Foundation of China under Grant No. 51105182, Jiangsu College Natural Foundation under Grant No. 11KJB460004 and A Project Funded by the Priority Academic Program Development of Jiangsu Higher Education Institutions.
文摘The temperature fields in the transient state and weld dimensions in laser ＋ gas metal arc welding （GMAW） hybrid welding of aluminum alloy T-joint for different welding conditions were calculated using the developed heat source model, and the effect of welding speed on them was analyzed. The results show that the temperature field for the first weld pass only shows the feature of GMAW and the one for the second weld pass has the characteristics of both laser welding and GMAW. Welding speed can affect greatly weld dimensions and temperature distribution. When welding speed reaches 3.5 m/min, the fusion zones of two weld passes are separated and the maximum peak temperature of thermal cycle on the workpiece surface decreases largely.
基金National Natural Science Foundation of China (Grant Nos: 91634113, 21306097) for the financial support provided.
文摘Particle coating is a very important step in many industrial production processes as the particle coating layers may fix surfaces with unique advantages. Given the limitation and disadvantages of the existing simulation methods, a coupled CFD–DEM–CVD multi-physical field model for particle-coating simulations has been established taking into account the velocity field, temperature field, concentration field, and deposition model. In this model, gas behavior and chemical reactions are simulated in the CFD frame based on the conservation laws of mass, momentum, and energy. The particle behavior is simulated in the DEM frame based on the gas–solid interphase force model and contact force model. The deposition behavior is simulated in the CVD frame based on the particle movement–adhesion–deposition model. The coupled model can be implemented in Fluent-EDEM software with their user definition function and application programming interface. The particle coating process involving the pyrolysis of acetylene was investigated, and the effect of bed temperature and inlet gas velocity on deposition rate and coating efficiency were investigated based on the proposed model with adjustable deposition coefficients. Both the average deposition layer mass and the average deposition layer thickness were found to be proportional to the elapsed time and increased at the rate of about 1.05 × 10^-2 mg/s and 3.45 × 10^-4 mm/s, respectively, setting the inlet gas velocity to 11 m/s and bed temperature to 1680 K. A higher temperature and larger inlet gas velocity lead to a larger deposition rate, but the coating efficiency decreases because of limits imposed by the chemical reaction. At a bed temperature of 1280 K, the average deposition rate is 7.40 × 10?3 mg/s when the inlet gas velocity is set to 11 m/s, which is about double the deposition rate when the inlet gas velocity is set as 5 m/s. The proposed model can provide some guidance for the operating conditions and parameters design of the spouted bed in actual coating settings and can also be further developed as a basic model of mechanisms to integrate detailed information across multiple scales.
基金supported by the National Natural Science Foundation of China(Grant Nos.22278001 and 21776002)the Natural Science Foundation of Anhui Provincial Education Department(No.KJ2021A0407)+1 种基金the Natural Science Foundation of Anhui Province(Grant No.2008085QB87)Anhui Provincial Postdoctoral Science Foundation(No.2021B538).
文摘Reducing coke use is an effective measure to reduce carbon emission and energy consumption in the blast furnace(BF)ironmaking.Essentially,BF is a high-temperature moving bed reactor,where complex physical transformations coupled with complicated reactions occur.This makes it challenging to investigate the factors determining BF performance with the conventional method.A multi-physical field coupling mathematical model of BF was thus developed to describe its mass and heat transfer as well as its intrinsic reactions.Then,the proposed model was validated with the production data.Under coupling conditions,influences of dominating reactions on BF performance(temperature distribution,gas distribution,iron formation reaction,and direct reduction degree)were revealed.The results indicated that coke combustion,indirect reduction,and direct reduction of iron ore mainly took place nearby the shaft tuyere,cohesive zone,and dripping zone,respectively.Besides,the rate of coke solution loss reaction was increased with the rising coke porosity in the cohesive zone.Considering the effect of coke porosity on the efficiency and stability of BF,the coke porosity of 0.42 was regarded as a reasonable value.
