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Fault Diagnosis of Valve Clearance in Diesel Engine Based on BP Neural Network and Support Vector Machine 被引量:4
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作者 毕凤荣 刘以萍 《Transactions of Tianjin University》 EI CAS 2016年第6期536-543,共8页
Based on wavelet packet transformation(WPT), genetic algorithm(GA), back propagation neural network(BPNN)and support vector machine(SVM), a fault diagnosis method of diesel engine valve clearance is presented. With po... Based on wavelet packet transformation(WPT), genetic algorithm(GA), back propagation neural network(BPNN)and support vector machine(SVM), a fault diagnosis method of diesel engine valve clearance is presented. With power spectral density analysis, the characteristic frequency related to the engine running conditions can be extracted from vibration signals. The biggest singular values(BSV)of wavelet coefficients and root mean square(RMS)values of vibration in characteristic frequency sub-bands are extracted at the end of third level decomposition of vibration signals, and they are used as input vectors of BPNN or SVM. To avoid being trapped in local minima, GA is adopted. The normal and fault vibration signals measured in different valve clearance conditions are analyzed. BPNN, GA back propagation neural network(GA-BPNN), SVM and GA-SVM are applied to the training and testing for the extraction of different features, and the classification accuracies and training time are compared to determine the optimum fault classifier and feature selection. Experimental results demonstrate that the proposed features and classification algorithms give classification accuracy of 100%. 展开更多
关键词 fault diagnosis valve clearance wavelet packet transformation BP neural network support vectormachine genetic algorithm
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Research on static characteristic of double redundance double nozzle flapper valve based on AMESim
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作者 孙亚南 LIANG Qiuhui +2 位作者 WANG Wentao YANG Guang ZHANG Wei 《High Technology Letters》 EI CAS 2024年第2期164-169,共6页
The feedback spring rod of the armature assembly is cancelled in the double redundance double nozzle flapper valve(DRDNFV),and the difficulty of valve core displacement control is increased.Therefore,this paper intend... The feedback spring rod of the armature assembly is cancelled in the double redundance double nozzle flapper valve(DRDNFV),and the difficulty of valve core displacement control is increased.Therefore,this paper intends to study the static characteristic of DRDNFV through the AMESet and AMESim simulation.It is explored under the circumstance of the fixed orifices being clogged and experimentally verified on the test bench.The results show that the pressure gain increases and the flow gain decreases with the increasing clogged degree of the fixed orifices on both sides.The zero bias increases synchronously with the increasing clogged degree of the unilateral fixed orifice.The experimental results are basically consistent with the theoretical curves and the theoretical correctness of the simulation model is effectively verified.The results can provide the theoretical reference for design,debugging,maintenance and fault diagnosis of DRDNFV. 展开更多
关键词 double redundance double nozzle flapper valve(DRDNFV) AMESet torquemotor armature assembly fault diagnosis
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Fault Diagnosis of Reciprocating Compressors Valve Based on Cyclostationary Method 被引量:1
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作者 王雷 王奉涛 +1 位作者 赵俊龙 马孝江 《Journal of Donghua University(English Edition)》 EI CAS 2011年第4期349-352,共4页
The relationship between second-order cyclostationary method and time-frequency distribution is studied, and cyclic autocorrelation(CA) function is indicated to be one sort of special time-frequency distribution met... The relationship between second-order cyclostationary method and time-frequency distribution is studied, and cyclic autocorrelation(CA) function is indicated to be one sort of special time-frequency distribution method. Furthermore, a fault diagnosis method for reciprocating compressors based on empirical mode decomposition (EMD) and CA function is proposed, and then it is applied to the fault diagnosis of reciprocating compressor valve. Firstly, the vibration signal of reciprocating compressor valve is decomposed by using ENID method, and several intrinsic mode functions (IMFs) are obtained. Secondly, the IMFs are evaluated by some denoising criterions to remove the noise and interfering ones. Finally, the CA functions of the remained IMFs are calculated, which will be used to reconstruct the CA function of the original vibration signal. Engineering application indicates that this method can sufficiently inhibit the cross-interference items of CA function. Therefore, more explicit working conditions of reciprocating compressor components can be achieved. 展开更多
关键词 reciprocating compressor valve fault diagnosis cyclic autocorrelation (CA) function empirical mode decomposition (EMD)
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Fault Diagnosis of Overflow Valve Based on Trispectrum
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作者 Wenbing Wu 《World Journal of Engineering and Technology》 2020年第4期765-773,共9页
The high-order spectrum can effectively remove Gaussian noise. The three-spectrum and its slices represent random signals from a higher probability structure. It can not only qualitatively describe the linearity and n... The high-order spectrum can effectively remove Gaussian noise. The three-spectrum and its slices represent random signals from a higher probability structure. It can not only qualitatively describe the linearity and nonlinearity of vibration signals closely related to mechanical failures, Gaussian and non-Gaussian Performance, and can greatly i</span><span style="font-family:Verdana;"></span><span style="font-family:"">mprove the accuracy of mechanical fault diagnosis. The two-dimensional slices of trispectrum in normal and fault states show different peak characteristics. 2-D wavelet multi-level decomposition can effectively compress 2-D array information. Least squares support vector machine can obtain the global optimum under limited samples, thus avoiding the local optimum problem, and has the advantage of reducing computational complexity. In this paper, 2-D wavelet multi-level decomposition is used to extract features of trispectrum 2-D slices, and input LSSVM to diagnose the fault of the pressure reducing valve, which has achieved good results. 展开更多
关键词 Speed Control valve Trispectrum Two-Dimensional Slice Two-Dimensional Wavelet Least Square Support Vector Machine fault Diagnosis
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Fault Detection and Diagnosis of Pneumatic Control Valve Based on a Hybrid Deep Learning Model
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作者 HAO Hongtao WANG Kai 《Instrumentation》 2023年第4期12-26,共15页
As the growing requirements for the stability and safety of process industries,the fault detection and diagnosis of pneumatic control valves have crucial practical significance.Many of the approaches were presented in... As the growing requirements for the stability and safety of process industries,the fault detection and diagnosis of pneumatic control valves have crucial practical significance.Many of the approaches were presented in the literature to diagnose faults through the comparison of residual sequences with thresholds.In this study,a novel hybrid neural network model has been developed to address the issue of pneumatic control valve fault diagnosis.First,the feature extractor automatically extracts in-depth features of the signals through multi-scale convolutional neural networks with different kernel sizes,which not only adequately explores the local distinguishable features,but also takes into account the global features.The extracted features are then fused by the feature fusion layer to reduce redundant features.Finally,the long short-term memory for fault identification and the dense layer for fault classification.Experimental results demonstrate that the average test accuracy is above 94%and 16 out of the 19 conditions can be successfully detected in the simulated actual industrial environment.The effectiveness and practicability of the proposed method have been verified through a comparative analysis with existing intelligent fault diagnosis methods,and the results suggest that the developed model has better robustness. 展开更多
关键词 Pneumatic Control valve Feature Fusion fault Diagnosis Convolutional Neural Network Long Short-term Memory
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Research and Development of Electro‑hydraulic Control Valves Oriented to Industry 4.0:A Review 被引量:22
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作者 Bing Xu Jun Shen +2 位作者 Shihao Liu Qi Su Junhui Zhang 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2020年第2期5-24,共20页
Electro-hydraulic control valves are key hydraulic components for industrial applications and aerospace,which controls electro-hydraulic motion.With the development of automation,digital technology,and communication t... Electro-hydraulic control valves are key hydraulic components for industrial applications and aerospace,which controls electro-hydraulic motion.With the development of automation,digital technology,and communication technology,electro-hydraulic control valves are becoming more digital,integrated,and intelligent in order to meet the requirements of Industry 4.0.This paper reviews the state of the art development for electro-hydraulic control valves and their related technologies.This review paper considers three aspects of state acquisition through sensors or indirect acquisition technologies,control strategies along with digital controllers and novel valves,and online maintenance through data interaction and fault diagnosis.The main features and development trends of electro-hydraulic control valves oriented to Industry 4.0 are discussed. 展开更多
关键词 Hydraulic valves Electro-hydraulic technology Sensor Control Digital hydraulic fault diagnosis
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Analysis on the fault characteristics of three-phase short-circuit for half-wavelength AC transmission lines 被引量:2
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作者 Xuankun Song Teng Feng +4 位作者 Liu Han Travis MSmith Xinzhou Dong Wenxuan Liu Rui Zhang 《Global Energy Interconnection》 2018年第2期115-121,共7页
Half-wavelength AC transmission(HWACT) is an ultra-long distance AC transmission technology, whose electrical distance is close to half-wavelength at the system power frequency. It is very important for the constructi... Half-wavelength AC transmission(HWACT) is an ultra-long distance AC transmission technology, whose electrical distance is close to half-wavelength at the system power frequency. It is very important for the construction and operation of HWACT to analyze its fault features and corresponding protection technology. In this paper, the steady-state voltage and current characteristics of the bus bar and fault point and the steady-state overvoltage distribution along the line will be analyzed when a three-phase symmetrical short-circuit fault occurs on an HWACT line. On this basis, the threephase fault characteristics for longer transmission lines are also studied. 展开更多
关键词 Half-wavelength AC transmission fault characteristics Three-phase short-circuit fault distance OVERVOLTAGE
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Research on Inter-turn Short-circuit Fault Diagnosis Method Based on High Frequency Voltage Residual for PMSM 被引量:1
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作者 Xiaobao Feng Bo Wang +2 位作者 Chaohui Liu Jiayun Zeng Zheng Wang 《CES Transactions on Electrical Machines and Systems》 CSCD 2023年第3期256-265,共10页
Inter-turn fault is a serious stator winding short-circuit fault of permanent magnet synchronous machine(PMSM). Once it occurs, it produces a huge short-circuit current that poses a great risk to the safe operation of... Inter-turn fault is a serious stator winding short-circuit fault of permanent magnet synchronous machine(PMSM). Once it occurs, it produces a huge short-circuit current that poses a great risk to the safe operation of PMSM. Thus, an inter-turn short-circuit fault(ITSCF) diagnosis method based on high frequency(HF) voltage residual is proposed in this paper with proper HF signal injection. First, the analytical models of PMSM after the ITSCF are deduced. Based on the model, the voltage residual at low frequency(LF) and HF can be obtained. It is revealed that the HF voltage residual has a stronger ITSCF detection capability compared to the LF voltage residual. To obtain optimal fault signature, a 3-phase symmetrical HF voltage is injected into the machine drive system, and the HF voltage residuals are extracted. The fault indicator is defined as the standard deviation of the 3-phase HF voltage residuals. The effectiveness of the proposed ITSCF diagnosis method is verified by experiments on a triple 3-phase PMSM. It is worth noting that no extra hardware equipment is required to implement the proposed method. 展开更多
关键词 Inter-turn short-circuit fault(ITSCF) Permanent magnet synchronous machine(PMSM) High frequency(HF)injection Voltage residual fault diagnosis
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Short-circuit fault analysis and isolation strategy for matrix converters
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作者 王莉娜 L.De Lillo +2 位作者 C.Brunson L.Empringham P.Wheeler 《Journal of Central South University》 SCIE EI CAS CSCD 2015年第9期3458-3470,共13页
The behavior of matrix converter(MC) drive systems under the condition of MC short-circuit faults is comprehensively investigated. Two isolation strategies using semiconductors and high speed fuses(HSFs) for MC short-... The behavior of matrix converter(MC) drive systems under the condition of MC short-circuit faults is comprehensively investigated. Two isolation strategies using semiconductors and high speed fuses(HSFs) for MC short-circuit faults are examined and their performances are compared. The behavior of MC drive systems during the fuse action time under different operating conditions is explored. The feasibility of fault-tolerant operation during the fuse action time is also studied. The basic selection laws for the HSFs and the requirements for the passive components of the MC drive system from the point view of short-circuit faults are also discussed. Simulation results are used to demonstrate the feasibility of the proposed isolation strategies. 展开更多
关键词 matrix converter short-circuit fault fault analysis fault behavior fault isolation
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Remedial Phase-Angle Control of a Five-Phase Fault-Tolerant Permanent- Magnet Vernier Machine With Short-Circuit Fault 被引量:2
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作者 Wenxiang Zhao Chenyu Gu +2 位作者 Qian Chen Jinghua Ji Dezhi Xu 《CES Transactions on Electrical Machines and Systems》 2017年第1期83-88,共6页
A fault-tolerant permanent-magnet vernier(FT-PMV)machine incorporates the merits of high fault-tolerant capability and high torque density.In this paper,a remedial phase-angle control(RPAC)strategy is proposed for a f... A fault-tolerant permanent-magnet vernier(FT-PMV)machine incorporates the merits of high fault-tolerant capability and high torque density.In this paper,a remedial phase-angle control(RPAC)strategy is proposed for a five-phase FT-PMV machine with short-circuit fault.Firstly,the proposed strategy can reduce the amount of unknown quantities by structuring the phase-angles of the normal phases.It can simplify the calculation of the remedial currents.Then,in order to obtain the desired torque,only the amplitudes of the remedial currents need to be calculated.Based on the principle of instantaneous electrical input power and mechanical output power balance condition,the real components are used to maintain the torque capability,while the reactive components are limited zero to minimize the torque ripple.Both simulations and experiments are presented to verify the proposed RPAC strategy. 展开更多
关键词 fault-tolerant permanent-magnet vernier(FT-PMV)machine remedial phase-angle control(RPAC) short-circuit fault.
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ValveLink软件在天然气调节阀故障诊断方面的应用 被引量:1
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作者 罗嘉 周静 +2 位作者 石磊 钟沅瀚 李文英 《硫酸工业》 CAS 2022年第3期43-47,共5页
介绍了ValveLink软件在川东北分公司高含硫天然气净化装置对调节阀故障进行智能诊断的应用情况。采用ValveLink软件可以在不解体调节阀的情况下,对在线运行的阀部件进行损坏情况预判,有助于维修工程师提前制定准确的大修维修方案、购买... 介绍了ValveLink软件在川东北分公司高含硫天然气净化装置对调节阀故障进行智能诊断的应用情况。采用ValveLink软件可以在不解体调节阀的情况下,对在线运行的阀部件进行损坏情况预判,有助于维修工程师提前制定准确的大修维修方案、购买备品备件,有效减少阀门的维修时间和备件的购买成本,实现对控制阀的预防性维护和全生命周期管理,更好地提升调节阀的使用效果,为生产装置平稳运行提供有力保障。 展开更多
关键词 天然气净化 调节阀 故障 智能诊断 预测性维护
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水泵水轮机调相运行排水阀故障工况水环特性
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作者 葛新峰 程志龙 +3 位作者 陈裕文 马照航 丁珂 赵文锐 《水力发电学报》 北大核心 2025年第3期38-49,共12页
水环特性与水泵水轮机调相工况稳定运行及间隙流道的冷却密切相关。本文基于冷却水通过水环排水管路排放路径,建立水泵水轮机及局部间隙的全流道三维模型,采用VOF气液两相流对水环排水阀正常和事故两种工况进行了三维非定常流动分析,数... 水环特性与水泵水轮机调相工况稳定运行及间隙流道的冷却密切相关。本文基于冷却水通过水环排水管路排放路径,建立水泵水轮机及局部间隙的全流道三维模型,采用VOF气液两相流对水环排水阀正常和事故两种工况进行了三维非定常流动分析,数值模拟的压力变化结果与电站运行数据吻合。揭示了水泵水轮机调相运行时内部流动特性,在转轮主流道内为空气,其迹线形成显著的涡流特征,在无叶区流道内为气液混合,液体靠近固定导叶内壁高速旋转的圆周运动,下环空腔内流道中的气液混合物迹线呈现出螺旋向上的流动;水环排水阀打开时,无叶区较厚的水环可以通过水环排水阀排入尾水管中,以保证水环排水与冷却水供水的动态平衡;而当排水阀故障时,下迷宫冷却水会流入无叶区,无法排出,加剧无叶区水环的厚度,转轮下环与底环间隙里面充满水,过厚水环与转轮进行摩擦。 展开更多
关键词 水泵水轮机 调相工况 水环 水环排水阀 故障条件
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基于特征融合的往复式压缩机气阀故障诊断
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作者 王康 宋朝琪 +4 位作者 聂方 袁宗泽 任护国 尧阳烽 余永华 《机床与液压》 北大核心 2025年第1期151-156,共6页
针对仅依靠单一信号难以准确诊断气阀故障且缺乏多参数综合利用的气阀故障诊断方法的问题,提出一种基于t-分布随机近邻嵌入(t-SNE)特征降维融合的往复式压缩机气阀故障诊断方法。以某型四级高压往复式压缩机为研究对象,通过故障模拟试... 针对仅依靠单一信号难以准确诊断气阀故障且缺乏多参数综合利用的气阀故障诊断方法的问题,提出一种基于t-分布随机近邻嵌入(t-SNE)特征降维融合的往复式压缩机气阀故障诊断方法。以某型四级高压往复式压缩机为研究对象,通过故障模拟试验获取进、排气阀不同典型故障下的热力参数和声发射信号,利用t-SNE降维算法将不同信号源提取的高维特征参数融合降维,并基于K-近邻算法(KNN)构建气阀故障诊断模型。结果表明:与其他降维算法相比,经t-SNE降维后,同类样本的类内距离小,不同类型故障样本类间距离较大,可以有效区分进排气阀的各类故障;多信号特征融合降维后,基于KNN分类算法构建的气阀故障诊断模型能有效识别气阀故障,其准确率为100%。 展开更多
关键词 气阀 故障诊断 t-分布随机近邻嵌入 特征融合 K-近邻算法
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基于抽油机工况的特征提取与建立和全域故障识别
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作者 任泰珠 樊军 蒋夏新 《机械强度》 北大核心 2025年第1期12-19,共8页
针对目前抽油机井下工况故障特征分类任务难以解决,使得所建立诊断模型适应性差且识别率低的问题,通过对抽油机阀门和抽油杆运动状态的分析,首先将示功图进行数学形态学预处理;然后提出阀门开闭点获取和载荷变化特征获取的两种方法,提... 针对目前抽油机井下工况故障特征分类任务难以解决,使得所建立诊断模型适应性差且识别率低的问题,通过对抽油机阀门和抽油杆运动状态的分析,首先将示功图进行数学形态学预处理;然后提出阀门开闭点获取和载荷变化特征获取的两种方法,提取到抽油机全域故障的54个全新特征,建立了抽油机工况的特征库;最后运用决策树、Logistic回归和支持向量机算法,验证了在不同工况下,该特征库均具有较好的分类效果,评估了不同故障的工况特征指标,得到各工况私有规则库。研究结果表明,提取的特征能够有效识别出抽油机全域故障,并且具有较高的识别精度。 展开更多
关键词 抽油机 示功图 特征提取 故障识别 阀门
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基于麻雀算法优化支持向量机的阀门内漏诊断研究
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作者 龚家乐 曹丽华 +1 位作者 李大才 司和勇 《汽轮机技术》 北大核心 2025年第2期110-112,126,共4页
由于数据驱动支持向量机模型在阀门泄漏诊断过程中各个参数不具备自适应能力,导致诊断能力较弱,提出了麻雀算法(Sparrow Search Algorithm,SSA)优化支持向量机(support vector machines,SVM)的阀门内漏诊断模型,并在诊断过程和模型诊断... 由于数据驱动支持向量机模型在阀门泄漏诊断过程中各个参数不具备自适应能力,导致诊断能力较弱,提出了麻雀算法(Sparrow Search Algorithm,SSA)优化支持向量机(support vector machines,SVM)的阀门内漏诊断模型,并在诊断过程和模型诊断性能上与标准SVM模型进行对比分析。结果表明:在诊断过程中,SSA-SVM阀门内漏诊断模型能够适时调整模型参数,并保持较高的诊断性能,多个泄漏诊断指标均优于标准模型。当泄漏诊断准确率优先级高于诊断时间时,SSA-SVM诊断模型拥有更好的阀门泄漏诊断能力。 展开更多
关键词 阀门泄漏 支持向量机 麻雀优化算法 故障诊断
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基于MVH的气动调节阀气室漏气在线故障诊断
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作者 丁栋杰 尚群立 《高技术通讯》 北大核心 2025年第1期85-92,共8页
气室漏气是气动调节阀常见故障之一,虽然已有许多故障诊断方法,但大多是基于操作条件不变的稳态情况下进行的。然而,在实际应用中操作条件随着工况需求而改变,而这些方法无法满足在线故障诊断的需要。本文提出了基于多变量直方图(multiv... 气室漏气是气动调节阀常见故障之一,虽然已有许多故障诊断方法,但大多是基于操作条件不变的稳态情况下进行的。然而,在实际应用中操作条件随着工况需求而改变,而这些方法无法满足在线故障诊断的需要。本文提出了基于多变量直方图(multivariable histogram,MVH)的气动调节阀气室漏气在线故障诊断方法,将阀位设定值作为解释变量,气室气压作为观察变量,建立MVH参考模型和实时模型,模型的输出为解释变量所对应观察变量的分布,此时故障可以看作观察变量分布的变化,通过比较参考模型和实时模型输出分布差异的阈值,对气室漏气故障及其严重程度进行实时诊断。Simulink仿真平台数据和实验台架真实数据都验证了该方法的有效性。 展开更多
关键词 气动调节阀 气室漏气 在线故障诊断 多变量直方图模型
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一种基于贝叶斯岭回归的制动机气动阀故障预警方法
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作者 刘杰 杨迎泽 +1 位作者 姜天翔 丁宁 《铁道车辆》 2025年第1期123-129,共7页
气动阀是列车电空制动系统中重要的部件,对其故障预警对保障列车的运行安全具有重要意义。针对气动阀橡胶圈磨损、弹簧老化和阀芯摩擦增大等故障,提出了一种基于贝叶斯岭回归的气动阀故障预警方法。建立了AMESim和MATLAB联合仿真模型生... 气动阀是列车电空制动系统中重要的部件,对其故障预警对保障列车的运行安全具有重要意义。针对气动阀橡胶圈磨损、弹簧老化和阀芯摩擦增大等故障,提出了一种基于贝叶斯岭回归的气动阀故障预警方法。建立了AMESim和MATLAB联合仿真模型生成气动阀全生命周期数据,运用主元分析法从数据集中提取健康指标,训练基于贝叶斯岭回归的气动阀故障预测模型,准确估计气动阀故障的预计发生时间。搭建了基于DK-2制动机的列车管/均衡控制半实物仿真验证平台,通过实验平台的渐进故障模拟和实测数据分析,验证了所提方法的可行性和有效性。 展开更多
关键词 制动系统 气动阀 故障预警 主元分析法 贝叶斯岭回归
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基于监督核熵的空压机阀片故障诊断优化
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作者 赵凯 王永坚 +1 位作者 蔡杭溪 李劼 《船海工程》 北大核心 2025年第1期13-19,共7页
空压机作为船舶航行过程中的关键设备,其运行状态的精准识别对船舶安全性能具有重要影响。鉴于空压机在工作过程中振动信息呈现出非平稳和非线性的特点,提出利用监督核熵成分分析对其特征数据选择,旨在通过数据降维保留关键特征信息,将... 空压机作为船舶航行过程中的关键设备,其运行状态的精准识别对船舶安全性能具有重要影响。鉴于空压机在工作过程中振动信息呈现出非平稳和非线性的特点,提出利用监督核熵成分分析对其特征数据选择,旨在通过数据降维保留关键特征信息,将处理后的特征信息输入到经过贝叶斯优化方法优化超参数的支持向量机模型中,以评估其在空压机状态识别方面的性能。经实验验证可知,该方法能够有效提升支持向量机模型的识别准确率,准确率可达98.47%。 展开更多
关键词 船用空压机 阀片故障诊断 监督核熵成分分析 贝叶斯优化 支持向量机
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基于FTA的某飞行器液压伺服机构振荡故障分析
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作者 钱占松 《机床与液压》 北大核心 2025年第5期152-159,共8页
以某飞行器液压伺服机构振荡故障为研究对象,利用FTA分析法找出问题原因并解决了该问题。建立故障树,完成对系统级、伺服阀级的故障定位;利用仿真手段说明伺服阀超调与否对伺服机构的影响,将机制表述清楚;将不同伺服阀调整至超调状态,... 以某飞行器液压伺服机构振荡故障为研究对象,利用FTA分析法找出问题原因并解决了该问题。建立故障树,完成对系统级、伺服阀级的故障定位;利用仿真手段说明伺服阀超调与否对伺服机构的影响,将机制表述清楚;将不同伺服阀调整至超调状态,开展联试,伺服机构振荡,充分完成了故障复现工作;将无超调的阀与伺服机构进行联试,在振动量值逐步增大的情况下,仍未谐振,验证措施有效;将同样的经验推至其他型号、其他单位,解决了同类质量问题隐患,大大提升了装备质量。 展开更多
关键词 液压伺服机构 FTA 电液伺服阀 振荡故障
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高压流量放大阀整机转向沉重故障分析与解决
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作者 尹文军 邢红兵 《山东工业技术》 2025年第1期11-16,共6页
针对某款高压流量放大阀整机反馈转向沉重问题,给出了高压流量放大阀转向系统工作原理,在此基础上分析了导致转向沉重的可能原因,在整机调试中依次排查可能故障点,均未解决转向沉重问题。为锁定故障点,对该流量放大阀拆解和台架测试,拆... 针对某款高压流量放大阀整机反馈转向沉重问题,给出了高压流量放大阀转向系统工作原理,在此基础上分析了导致转向沉重的可能原因,在整机调试中依次排查可能故障点,均未解决转向沉重问题。为锁定故障点,对该流量放大阀拆解和台架测试,拆解发现原阀PP孔深加工深度不到位,PP孔未与PP腔油道贯通,优先阀两端受力不平衡,导致转向沉重,故障排查后进行试验验证,研究结果表明:转向沉重的台架数据表现为转向流量不够;该次转向沉重故障发生的原因为PP孔未与PP腔油道贯通(即PP口孔深加工不到位),优先阀无法进行动态调节。 展开更多
关键词 高压流量放大阀 转向沉重 故障 优先阀 动态调节
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