WC-8wt.% Co cemented carbides with varied nano-Al 2 O 3 and nano-ZrO 2 contents were prepared respectively following conventional powder metallurgical procedures. Effects of nano-Al 2 O 3 and nano-ZrO 2 on the microst...WC-8wt.% Co cemented carbides with varied nano-Al 2 O 3 and nano-ZrO 2 contents were prepared respectively following conventional powder metallurgical procedures. Effects of nano-Al 2 O 3 and nano-ZrO 2 on the microstructure, behavior, and abrasive wear resistance were investigated. The result shows that a finer and more homogenous microstructure can be achieved by increasing nano-Al 2 O 3 , and increasing nano-ZrO 2 makes the microstructure more refined. Nano-Al 2 O 3 and nano-ZrO 2 could both help to give increased hardness. Transverse rupture strength is higher if the above nano-oxides are doped appropriately, whereas excess addition is deleterious. Abrasive wear resistance presents different variations with respect to increasing nano-Al 2 O 3 and nano-ZrO 2 . By contrast, increasing nano-ZrO 2 enhances the abrasive wear resistance more effectively than increasing nano-Al 2 O 3 . The influence of the two nano-oxides contents on the abrasive wear resistance does not almost vary with wear time, and the optimum addition level of nano-Al 2 O 3 in WC-8% Co cemented carbide is 0.3 wt.% from the stand of abrasive wear resistance. In addition, both of the nano-oxides can retard the increase of wear rate in long-term abrasive wear.展开更多
In the present work,TiAlN coatings were deposited on Ti(C,N)-based cermet substrates by physical vapor deposition method.Emphasis was focused on the influence of grain size of cermet substrates on the microstructure,g...In the present work,TiAlN coatings were deposited on Ti(C,N)-based cermet substrates by physical vapor deposition method.Emphasis was focused on the influence of grain size of cermet substrates on the microstructure,growth behavior,mechanical properties,adhesion strength and wear behavior of the coatings.The results show that finer Ti(C,N)grain size leads to higher nucleation density and lower growth rate of coatings,indicating the crystallite size of the TiAlN coatings decreases with decreasing Ti(C,N)grain size.Nanoindentation tests show that the coatings deposited on cermets of the finest grain size exhibit the highest hardness(H),elastic modulus(E),H/E and H3/E2 of 34.5 GPa,433.2 GPa,0.080 and 0.22,respectively.The adhesion strength between coating and substrate is also enhanced with decreasing Ti(C,N)grain size by scratch test,which corresponds to the grain size and H/E and H3/E2 of the coating.Besides,the lower surface roughness and better mechanical properties of the coating deposited on finer grained cermet contribute to the better wear resistance of the coating.展开更多
Foamed glass-ceramics were prepared via a single-step sintering method using high-titanium blast furnace slag and waste glass as the main raw materials The influence of sintering temperature(900–1060℃) on the micros...Foamed glass-ceramics were prepared via a single-step sintering method using high-titanium blast furnace slag and waste glass as the main raw materials The influence of sintering temperature(900–1060℃) on the microstructure and properties of foamed glass-ceramics was studied. The results show that the crystal shape changed from grainy to rod-shaped and finally turned to multiple shapes as the sintering temperature was increased from 900 to 1060℃. With increasing sintering temperature, the average pore size of the foamed glass-ceramics increased and subsequently decreased. By contrast, the compressive strength and the bulk density decreased and subsequently increased. An excessively high temperature, however, induced the coalescence of pores and decreased the compressive strength. The optimal properties, including the highest compressive strength(16.64 MPa) among the investigated samples and a relatively low bulk density(0.83 g/cm^3), were attained in the case of the foamed glass-ceramics sintered at 1000℃.展开更多
In this paper, Ti（C,N）-based nano cermets were prepared by nano particles, and the effect of VC addition on the micmstructure and properties of Ti（C,N）-based nano cermets was investigated. The results showed that ...In this paper, Ti（C,N）-based nano cermets were prepared by nano particles, and the effect of VC addition on the micmstructure and properties of Ti（C,N）-based nano cermets was investigated. The results showed that there existed black-core grayish-rim strucmre as well as gray-core grayish-rim structure in VC-doped Ti（C,N）-based nano cermets. With the increase of VC addition, the number of gray cores in- creased, the lattice parameter of Ti（C,N） phase increased, the grain size decreased, the hardness and fracture toughness of Ti（C,N）-based nano cermets were enhanced, and nearly full densification could be achieved. However, excessive addition of VC to 1 wt% resulted in slight decrease in hardness and fracture toughness. Some deep dimples were found in the fracture surface of cermets with VC addition, which corresponded to ductile fracture.展开更多
Microstructured roll workpieces have been widely used as functional components in the precision industries. Current researches on quality control have focused on surface profile measurement of microstructured roll wor...Microstructured roll workpieces have been widely used as functional components in the precision industries. Current researches on quality control have focused on surface profile measurement of microstructured roll workpieces, and types of measurement systems and measurement methods have been developed. However, low measurement efficiency and low measurement accuracy caused by setting errors are the common disadvantages for surface profile measurement of microstructured roll workpieces. In order to shorten the measurement time and enhance the measurement accuracy, a method for self-calibration and compensation of setting errors is proposed for surface profile measurement of microstructured roll workpieces. A measurement system is constructed for the measurement, in which a precision spindle is employed to rotate the roll workpiece and an air-bearing displacement sensor with a micro-stylus probe is employed to scan the microstructured surface of the roll workpiece. The resolution of the displacement sensor is 0.14 nm and that of the rotary encoder of the spindle was 0.15r~. Geometrical and mathematical models are established for analyzing the influences of the setting errors of the roll workpiece and the displacement sensor with respect to the axis of the spindle, including the eccentric error of the roll workpiece, the offset error of the sensor axis and the zero point error of the sensor output. Measurement experiments are carded out on a roll workpiece on which periodic microstructures are a period of 133 i^m along the circumferential direction. Experimental results demonstrate the feasibility of the self-compensation method. The proposed method can be used to detect and compensate the setting errors without using any additional accurate artifact.展开更多
In order to decrease the deformation and stress and increase the natural frequency of the fixed table,a method of optimization driven by the sensitivity and topology analyses is proposed.The finite element model of th...In order to decrease the deformation and stress and increase the natural frequency of the fixed table,a method of optimization driven by the sensitivity and topology analyses is proposed.The finite element model of the fixed table is constructed and analyzed by using ANSYS software.Based on the results of static analysis and modal analysis,the maximum deformation,the maximum stress,and natural frequencies are obtained.Then,the sensitivity analysis and topology optimization are carried out to find out the parameters to be optimized.The fixed table is reconstructed according to optimal design scheme.In the comparison of the results between original model and the optimized one,the maximum deformation and stress are decreased by 71.73%and 60.27%respectively.At the same time,the natural frequencies from the first mode to the sixth mode are increased by 30.28%,29.57%,29.51%,31.52%,22.19%,and 21.80%,respectively.The method can provide technology guide for the design and optimization of machining structure.展开更多
The present work employed the X-ray diffraction, scanning electron microscopy, electron backscattered diffraction, and electron probe microanalysis techniques to identify the microstructural evolution and mechanical a...The present work employed the X-ray diffraction, scanning electron microscopy, electron backscattered diffraction, and electron probe microanalysis techniques to identify the microstructural evolution and mechanical and abrasive behavior of high carbon steel during quenching-partitioning treatment with an aim to enhance the toughness and wear resistance of high carbon steel.Results showed that, with the increase in partitioning temperature from 250 to 400℃, the amount of retained austenite(RA) decreased resulting from the carbide precipitation effect after longer partitioning times.Moreover, the stability of RA generally increased because of the enhanced degree of carbon enrichment in RA.Given the factors affecting the toughness of high carbon steel, the stability of RA associated with size, carbon content, and morphology plays a significant role in determining the toughness of high carbon steel.The analysis of the wear resistance of samples with different mechanical properties shows that hardness is the primary factor affecting the wear resistance of high carbon steel, and the toughness is the secondary one.展开更多
Gradient cemented carbides with nano-TiN were prepared by the common powder metallurgical procedure. The formation of gradient zone and the microstructure, properties of the alloys were investigated using scanning ele...Gradient cemented carbides with nano-TiN were prepared by the common powder metallurgical procedure. The formation of gradient zone and the microstructure, properties of the alloys were investigated using scanning electron microscope（SEM）, energy dispersive spectroscopy（EDS） and other performance testing apparatus. Moreover, the effect of nano-TiN on the gradient cemented carbide was studied. It is found that gradient zone width increases slightly with nano-TiN introduction. Both cobalt and titanium concentrations reach the maximum near the gradient border. Tungsten concentration shows fluctuation from the surface to the bulk. （Ti ,W）C phase grains are refined for nitrogen introduction. Core-rim structure has been observed under the SEM back-scattered mode. The core appears as dark due to more titanium in it and the rim with more tungsten appears as grey. In addition, the hardness and transverse rupture strength of gradient cemented carbide are enhanced with nano-TiN introduced.展开更多
Ultrafine WC-11Co hard metals added with different proportions of graphite were prepared by spark plasma sintering at 40 MPa/1200°C for 5 min,and the influence of graphite as free carbon on the microstructure and...Ultrafine WC-11Co hard metals added with different proportions of graphite were prepared by spark plasma sintering at 40 MPa/1200°C for 5 min,and the influence of graphite as free carbon on the microstructure and mechanical properties were investigated.The XRD analysis showed that decarbonization could be prevented by adding graphite.Compact hard metals composed of finer and more homogeneous WC grains with little flaws can be achieved after 0 wt.% to 1.5 wt.% graphite was added.The hardness and fracture toughness increase initially with increasing graphite content,and with over 1.5 wt.% they descend due to coarse grains and more defects.Therefore,1.5 wt.% graphite is the optimal addition content in view of the hardness and transverse rupture toughness.Furthermore,the coercive force decreases while the saturated magnetic intensity increases with the increase of graphite content.展开更多
Gradient cemented carbides with the surface depleted in cubic phases were prepared following normal powder metallurgical pro-cedures.Gradient zone formation and the influence of nitrogen introduction methods on the mi...Gradient cemented carbides with the surface depleted in cubic phases were prepared following normal powder metallurgical pro-cedures.Gradient zone formation and the influence of nitrogen introduction methods on the microstructure and performance of the alloys were investigated.The results show that the simple one-step vacuum sintering technique is doable for producing gradient cemented carbides.Gradient structure formation is attributed to the gradient in nitrogen activity during sintering,but is independent from nitrogen introduced methods.A uniform carbon distribution is found throughout the materials.Moreover,the transverse rupture strength of the cemented carbides can be increased by a gradient layer.Different nitrogen carriers give the alloys distinguishing microstructure and mechanical properties,and a gradient alloy with ultrafine-TiC0.5N0.5 is found optimal.展开更多
The effect of aging on the mechanical properties and microstructures of a new ZG12Cr9 MolColNiVNbNB ferritic heat resistant steel was investigated in this work to satisfy the high steam parameters of the ultra-supercr...The effect of aging on the mechanical properties and microstructures of a new ZG12Cr9 MolColNiVNbNB ferritic heat resistant steel was investigated in this work to satisfy the high steam parameters of the ultra-supercritical power plant.The results show that the main precipitates during aging are Fe（Cr,Mo）23C6,V（Nb）C,and（Fe2Mo） Laves in the steel.The amounts of the precipitated phases increase during aging,and correspondingly,the morphologies of phases are similar to be round.Fe（Cr,Mo）23C6 appears along boundaries and grows with increasing temperature.In addition,it is revealed that the martensitic laths are coarsened and eventually happen to be polygonization.The hardness and strength decrease gradually,whereas the plasticity of the steel increases.What＇s more,the hardness of this steel after creep is similar to that of other 9%-12%Cr ferritic steels.Thus,ZG12Cr9 MolColNiVNbNB can be used in the project.展开更多
Liquid nitriding of Cll0 steel was conducted in a wide range of temperatures （400-670 ℃） using a kind of chemical heat-treatments, and the hardness, mechanical and corrosion properties of the nitrided surface were ...Liquid nitriding of Cll0 steel was conducted in a wide range of temperatures （400-670 ℃） using a kind of chemical heat-treatments, and the hardness, mechanical and corrosion properties of the nitrided surface were evaluated. Experimental results revealed that the microstructure and phase constituents of the nitrided surface alloy are highly depended on the processing condition. When C 110 steel was subjected to liquid nitriding at 430 ℃, the nitrided layer was almost composed of a thin e-Fe2-3N layer. When C 110 steel was subjected to liquid nitriding at 640 ℃, the phase composition of the nitrided layer was greatly changed. The nitrided layer depth increased significantly with increasing the treating temperature. The liquid nitriding effectively improved the surface hardness. After liquid nitriding, the absorption energy of the treated sample decreased and the tensile strength increased by Charpy V-notch （CVN） test. But the elongation of treated sample decreased. The reason is that the nitrided layer of sample is hardened and there is brittlement by diffusion of nitrogen atom. Despite of treatment temperature, the liquid nitriding can improve the corrosion. After being nitrided at 430 ℃, the nitrided layer of the C110 steel was mainly composed by e-Fe2 3N, which has excellent corrosion resistance and high microhardness, the nitrided sample has the best corrosion resistance. After nitriding temperature over 580 ℃, especially at 680 ℃, the sample＇s surface was covered by the thick oxide layer, which has very low hardness and corrosion resistance. So, the corrosion resistance of samples is severely compromised.展开更多
The influences of copper on microstructure and the hardening behavior of high chromium cast irons subjected to sub-critical treatment were investigated. The results show that the microstructure of the as-cast high chr...The influences of copper on microstructure and the hardening behavior of high chromium cast irons subjected to sub-critical treatment were investigated. The results show that the microstructure of the as-cast high chromium cast irons consists of retained austenite, martensite and M1C3 type eutectic carbide. When copper is added into high chromium cast irons, austenite and carbide contents are increased. The increased addition of copper content from 0% to 1.84% leads to the increase of austenite and carbide from 15.9% and 20. 0% to 61.0% and 35.5% , respectively. In the process of sub-critical treatment, the retained austenite in the matrix can be precipitated into secondary carbides and then transforms into martensite in cooling process, which causes the secondary hardening of the alloy under sub-critical treatment. High chromium cast irons containing copper in sub-critical treatment appear the second hardening curve peak due to the precipitation of copper from supersaturated matrix.展开更多
To effectively reuse high-titanium blast furnace slag （TS）, foam glass-ceramics were successfully prepared by powder sintering at 1000℃. TS and waste glass were used as the main raw materials, aluminium nitride （...To effectively reuse high-titanium blast furnace slag （TS）, foam glass-ceramics were successfully prepared by powder sintering at 1000℃. TS and waste glass were used as the main raw materials, aluminium nitride （AIN） as the foaming agent, and borax as the fluxing agent. The influence of the amount of A1N added （lwt%-5wt%） on the crystalline phases, microstructure, and properties of the produced foam glass-ceramics was studied. The results showed that the main crystal phases were perovskite, diopside, and augite. With increasing A1N content, a transformation from diopside to augite occurred and the crystallinity of the pyroxene phases slightly decreased. Initially, the aver- age pore size and porosity of the foam glass-ceramics increased and subsequently decreased; similarly, their bulk density and compressive strength decreased and subsequently increased. The optimal properties were obtained when the foam glass-ceramics were prepared by adding 4wt% AIN.展开更多
A novel specific type of worm drive, so-called end face engagement worm gear（EFEWD）, is originally presented to minimize or overcome the gear backlash. Different factors, including the three different types, contact...A novel specific type of worm drive, so-called end face engagement worm gear（EFEWD）, is originally presented to minimize or overcome the gear backlash. Different factors, including the three different types, contact curves, tooth profile, lubrication angle and the induced normal curvature are taken into account to investigate the meshing characteristics and create the profile of a novel specific type of worm drive through mathematical models and theoretical analysis. The tooth of the worm wheel is very specific with the sine-shaped tooth which is located at the alveolus of the worm and the tooth profile of a worm is generated by the meshing movement of the worm wheel with the sine-shaped tooth, but just the end face of the worm（with three different typical meshing types） is adapted to meshing, and therefore an extraordinary manufacturing methods is used to generate the profile of the end face engagement worm. The research results indicates that the bearing contacts of the generated conjugate hourglass worm gear set are in line contacts, with certain advantages of no-backlash, high precision and high operating efficiency over other gears and gear systems besides the end face engagement worm gear drive may improve bearing contact, reduce the level of transmission errors and lessen the sensitivity to errors of alignment. Also, the end face engagement worm can be easily made with superior meshing and lubrication performance compared with the conventional techniques. In particular, the meshing and lubrication performance of the end face engagement worm gear by using the end face to meshing can be increased over 10% and 7%, respectively. This investigate is expect to provide a new insight on the design of the future no-backlash worm drive for industry.展开更多
Foamed glass-ceramics doped with cerium oxide（CeO_2）were successfully prepared from high-titanium blast furnace slag by one-step sintering.The influence of CeO_2 addition（1.5wt%–3.5wt%）on the crystalline phases,m...Foamed glass-ceramics doped with cerium oxide（CeO_2）were successfully prepared from high-titanium blast furnace slag by one-step sintering.The influence of CeO_2 addition（1.5wt%–3.5wt%）on the crystalline phases,microstructure,and properties of foamed glass-ceramics was studied.Results show that CeO_2 improves the stability of the glass phase and changes the two-dimensional crystallization mechanism into three-dimensional one.XRD analysis indicates the presence of Ca（Mg,Fe）Si_2O_6 and Ca（Ti,Mg,Al）（Si,Al）_2O_（6 ）in all sintered samples.Added with CeO_2,Ti CeO_4 precipitates,and crystallinity increases,leading to increased thickness of pore walls and uniform pores.The comprehensive properties of foamed glass-ceramics are better than that of samples without CeO_2.In particular,the sample added with a suitable amount of CeO_2（2.5wt%）exhibits bulk density that is similar to and compressive strength（14.9 MPa）that is more than twice of foamed glass-ceramics without CeO_2.展开更多
A closed-form solution can be obtained for kinematic analysis of spatial mechanisms by using analytical method.However,extra solutions would occur when solving the constraint equations of mechanism kinematics unless t...A closed-form solution can be obtained for kinematic analysis of spatial mechanisms by using analytical method.However,extra solutions would occur when solving the constraint equations of mechanism kinematics unless the constraint equations are established with a proper method and the solving approach is appropriate.In order to obtain a kinematic solution of the spherical Stephenson-III six-bar mechanism,spherical analytical theory is employed to construct the constraint equations.Firstly,the mechanism is divided into a four-bar loop and a two-bar unit.On the basis of the decomposition,vectors of the mechanism nodes are derived according to spherical analytical theory and the principle of coordinate transformation.Secondly,the structural constraint equations are constructed by applying cosine formula of spherical triangles to the top platform of the mechanism.Thirdly,the constraint equations are solved by using Bezout’ s elimination method for forward analysis and Sylvester’ s resultant elimination method for inverse kinematics respectively.By the aid of computer symbolic systems,Mathematica and Maple,symbolic closed-form solution of forward and inverse displacement analysis of spherical Stephenson-III six-bar mechanism are obtained.Finally,numerical examples of forward and inverse analysis are presented to illustrate the proposed approach.The results indicate that the constraint equations established with the proposed method are much simpler than those reported by previous literature,and can be readily eliminated and solved.展开更多
The relative density of WC-Co cemented carbides during spark plasma sintering（SPS） was analyzed.Based on the change in displacement of the ram in the SPS system,the relative densities in the sintering process can be...The relative density of WC-Co cemented carbides during spark plasma sintering（SPS） was analyzed.Based on the change in displacement of the ram in the SPS system,the relative densities in the sintering process can be achieved at different temperatures.The results indicated that densification of the samples started at near 900°C,the density rapidly reached its maximum at the increasing temperature stage,in which the temperature was lower than the sintering temperature of 1200°C,and most of the densification took place in the stage.Besides,the theoretical values were consistent with the experimental results.展开更多
The electrochemical corrosion behavior of Ti（C,N）-based cermets with different Mo2C additions was investigated in freely aerated 10% H2SO4 and potentiodynamic polarization of all the materials was conducted from -0....The electrochemical corrosion behavior of Ti（C,N）-based cermets with different Mo2C additions was investigated in freely aerated 10% H2SO4 and potentiodynamic polarization of all the materials was conducted from -0.5 to 1.5 V. There are two passive regions for all polarization curves. The first should be attributed to passive film formation due to Ti（C,N）, while the second may be due to the presence of Ni. Corrosion current density increases with M02C content increasing, from 2.06×10^-3 to 6.70×10^-3 mA/cm2. It is indicated that the corrosion resistance of Ti（C,N）-based cermets decreases with the increase of Mo2C addition. A skeleton of Ti（C,N） gains is observed after dissolution of Ni. The inner rim of cermets, rich in Mo2C, is corroded along with Ni binder and is more serious with the increase of Mo2C content. The secondary carbide Mo2C can be oxidized and dissolved in sulphuric acid.展开更多
Optimization of casting process involves the adjustment of parameters as well as the improvement of process schemes and measures.This paper proposes a new method based on the Theory of Inventive Problem Solving(TRIZ) ...Optimization of casting process involves the adjustment of parameters as well as the improvement of process schemes and measures.This paper proposes a new method based on the Theory of Inventive Problem Solving(TRIZ) for casting process optimization,and realizes the idea of applying TRIZ to optimize the casting process of a magnesium alloy intake manifold.By this method,the casting process is optimized so as to remove the shrinkage pores.The successful optimization of casting process demonstrates the feasibility of the proposed method.展开更多
基金supported by the Science and Technology Projects of Sichuan Province, China (No. 2008GZ0179)
文摘WC-8wt.% Co cemented carbides with varied nano-Al 2 O 3 and nano-ZrO 2 contents were prepared respectively following conventional powder metallurgical procedures. Effects of nano-Al 2 O 3 and nano-ZrO 2 on the microstructure, behavior, and abrasive wear resistance were investigated. The result shows that a finer and more homogenous microstructure can be achieved by increasing nano-Al 2 O 3 , and increasing nano-ZrO 2 makes the microstructure more refined. Nano-Al 2 O 3 and nano-ZrO 2 could both help to give increased hardness. Transverse rupture strength is higher if the above nano-oxides are doped appropriately, whereas excess addition is deleterious. Abrasive wear resistance presents different variations with respect to increasing nano-Al 2 O 3 and nano-ZrO 2 . By contrast, increasing nano-ZrO 2 enhances the abrasive wear resistance more effectively than increasing nano-Al 2 O 3 . The influence of the two nano-oxides contents on the abrasive wear resistance does not almost vary with wear time, and the optimum addition level of nano-Al 2 O 3 in WC-8% Co cemented carbide is 0.3 wt.% from the stand of abrasive wear resistance. In addition, both of the nano-oxides can retard the increase of wear rate in long-term abrasive wear.
基金Projects(51634006,51575368)supported by the National Natural Science Foundation of ChinaProject(2017GZ0041)supported by Science and Technology Support Program of Sichuan Province,China。
文摘In the present work,TiAlN coatings were deposited on Ti(C,N)-based cermet substrates by physical vapor deposition method.Emphasis was focused on the influence of grain size of cermet substrates on the microstructure,growth behavior,mechanical properties,adhesion strength and wear behavior of the coatings.The results show that finer Ti(C,N)grain size leads to higher nucleation density and lower growth rate of coatings,indicating the crystallite size of the TiAlN coatings decreases with decreasing Ti(C,N)grain size.Nanoindentation tests show that the coatings deposited on cermets of the finest grain size exhibit the highest hardness(H),elastic modulus(E),H/E and H3/E2 of 34.5 GPa,433.2 GPa,0.080 and 0.22,respectively.The adhesion strength between coating and substrate is also enhanced with decreasing Ti(C,N)grain size by scratch test,which corresponds to the grain size and H/E and H3/E2 of the coating.Besides,the lower surface roughness and better mechanical properties of the coating deposited on finer grained cermet contribute to the better wear resistance of the coating.
基金financially supported by the Science and Technology Support Program of Sichuan Province (No.2014GZ0011)the Industry Promotion Project of Panzhihua City, China (No.2012CY-C-2)
文摘Foamed glass-ceramics were prepared via a single-step sintering method using high-titanium blast furnace slag and waste glass as the main raw materials The influence of sintering temperature(900–1060℃) on the microstructure and properties of foamed glass-ceramics was studied. The results show that the crystal shape changed from grainy to rod-shaped and finally turned to multiple shapes as the sintering temperature was increased from 900 to 1060℃. With increasing sintering temperature, the average pore size of the foamed glass-ceramics increased and subsequently decreased. By contrast, the compressive strength and the bulk density decreased and subsequently increased. An excessively high temperature, however, induced the coalescence of pores and decreased the compressive strength. The optimal properties, including the highest compressive strength(16.64 MPa) among the investigated samples and a relatively low bulk density(0.83 g/cm^3), were attained in the case of the foamed glass-ceramics sintered at 1000℃.
基金financially supported by National Natural Science Foundation of China (No.50874076 and No.51074110)the Scientist Serving Enterprise Action Plan from Ministry of Science and Technology (No.2009GJF00030)
文摘In this paper, Ti（C,N）-based nano cermets were prepared by nano particles, and the effect of VC addition on the micmstructure and properties of Ti（C,N）-based nano cermets was investigated. The results showed that there existed black-core grayish-rim strucmre as well as gray-core grayish-rim structure in VC-doped Ti（C,N）-based nano cermets. With the increase of VC addition, the number of gray cores in- creased, the lattice parameter of Ti（C,N） phase increased, the grain size decreased, the hardness and fracture toughness of Ti（C,N）-based nano cermets were enhanced, and nearly full densification could be achieved. However, excessive addition of VC to 1 wt% resulted in slight decrease in hardness and fracture toughness. Some deep dimples were found in the fracture surface of cermets with VC addition, which corresponded to ductile fracture.
文摘Microstructured roll workpieces have been widely used as functional components in the precision industries. Current researches on quality control have focused on surface profile measurement of microstructured roll workpieces, and types of measurement systems and measurement methods have been developed. However, low measurement efficiency and low measurement accuracy caused by setting errors are the common disadvantages for surface profile measurement of microstructured roll workpieces. In order to shorten the measurement time and enhance the measurement accuracy, a method for self-calibration and compensation of setting errors is proposed for surface profile measurement of microstructured roll workpieces. A measurement system is constructed for the measurement, in which a precision spindle is employed to rotate the roll workpiece and an air-bearing displacement sensor with a micro-stylus probe is employed to scan the microstructured surface of the roll workpiece. The resolution of the displacement sensor is 0.14 nm and that of the rotary encoder of the spindle was 0.15r~. Geometrical and mathematical models are established for analyzing the influences of the setting errors of the roll workpiece and the displacement sensor with respect to the axis of the spindle, including the eccentric error of the roll workpiece, the offset error of the sensor axis and the zero point error of the sensor output. Measurement experiments are carded out on a roll workpiece on which periodic microstructures are a period of 133 i^m along the circumferential direction. Experimental results demonstrate the feasibility of the self-compensation method. The proposed method can be used to detect and compensate the setting errors without using any additional accurate artifact.
基金National Major Scientific&Technological Special Program for"High-Grade CNC and Basic Manufacturing Equipment"of China(No.2012ZX04011-031)Science and Technology Programs of Sichuan Province,China(No.2010GZ0250,No.2011GZ0075)
文摘In order to decrease the deformation and stress and increase the natural frequency of the fixed table,a method of optimization driven by the sensitivity and topology analyses is proposed.The finite element model of the fixed table is constructed and analyzed by using ANSYS software.Based on the results of static analysis and modal analysis,the maximum deformation,the maximum stress,and natural frequencies are obtained.Then,the sensitivity analysis and topology optimization are carried out to find out the parameters to be optimized.The fixed table is reconstructed according to optimal design scheme.In the comparison of the results between original model and the optimized one,the maximum deformation and stress are decreased by 71.73%and 60.27%respectively.At the same time,the natural frequencies from the first mode to the sixth mode are increased by 30.28%,29.57%,29.51%,31.52%,22.19%,and 21.80%,respectively.The method can provide technology guide for the design and optimization of machining structure.
基金supported by the Natural Science Foundation of Southwest University of Science and Technology (No.19zx7163)the National Natural Science Foundation of China (No.51975492)。
文摘The present work employed the X-ray diffraction, scanning electron microscopy, electron backscattered diffraction, and electron probe microanalysis techniques to identify the microstructural evolution and mechanical and abrasive behavior of high carbon steel during quenching-partitioning treatment with an aim to enhance the toughness and wear resistance of high carbon steel.Results showed that, with the increase in partitioning temperature from 250 to 400℃, the amount of retained austenite(RA) decreased resulting from the carbide precipitation effect after longer partitioning times.Moreover, the stability of RA generally increased because of the enhanced degree of carbon enrichment in RA.Given the factors affecting the toughness of high carbon steel, the stability of RA associated with size, carbon content, and morphology plays a significant role in determining the toughness of high carbon steel.The analysis of the wear resistance of samples with different mechanical properties shows that hardness is the primary factor affecting the wear resistance of high carbon steel, and the toughness is the secondary one.
基金Funded by Research Funds for the Central Universities(No.2011SCU11038)Chengdu Science and Technology Project(Nos.10GGZD080GX-268 and 11DXYB096JH-027)
文摘Gradient cemented carbides with nano-TiN were prepared by the common powder metallurgical procedure. The formation of gradient zone and the microstructure, properties of the alloys were investigated using scanning electron microscope（SEM）, energy dispersive spectroscopy（EDS） and other performance testing apparatus. Moreover, the effect of nano-TiN on the gradient cemented carbide was studied. It is found that gradient zone width increases slightly with nano-TiN introduction. Both cobalt and titanium concentrations reach the maximum near the gradient border. Tungsten concentration shows fluctuation from the surface to the bulk. （Ti ,W）C phase grains are refined for nitrogen introduction. Core-rim structure has been observed under the SEM back-scattered mode. The core appears as dark due to more titanium in it and the rim with more tungsten appears as grey. In addition, the hardness and transverse rupture strength of gradient cemented carbide are enhanced with nano-TiN introduced.
基金supported by the National High-Tech Research and Development Program of China (No.2006AA03Z512)
文摘Ultrafine WC-11Co hard metals added with different proportions of graphite were prepared by spark plasma sintering at 40 MPa/1200°C for 5 min,and the influence of graphite as free carbon on the microstructure and mechanical properties were investigated.The XRD analysis showed that decarbonization could be prevented by adding graphite.Compact hard metals composed of finer and more homogeneous WC grains with little flaws can be achieved after 0 wt.% to 1.5 wt.% graphite was added.The hardness and fracture toughness increase initially with increasing graphite content,and with over 1.5 wt.% they descend due to coarse grains and more defects.Therefore,1.5 wt.% graphite is the optimal addition content in view of the hardness and transverse rupture toughness.Furthermore,the coercive force decreases while the saturated magnetic intensity increases with the increase of graphite content.
基金supported by the Science and Technology Projects of Sichuan Province,China,(No.2008GZ0179)
文摘Gradient cemented carbides with the surface depleted in cubic phases were prepared following normal powder metallurgical pro-cedures.Gradient zone formation and the influence of nitrogen introduction methods on the microstructure and performance of the alloys were investigated.The results show that the simple one-step vacuum sintering technique is doable for producing gradient cemented carbides.Gradient structure formation is attributed to the gradient in nitrogen activity during sintering,but is independent from nitrogen introduced methods.A uniform carbon distribution is found throughout the materials.Moreover,the transverse rupture strength of the cemented carbides can be increased by a gradient layer.Different nitrogen carriers give the alloys distinguishing microstructure and mechanical properties,and a gradient alloy with ultrafine-TiC0.5N0.5 is found optimal.
基金supported by the Science and Technology Program of Sichuan Province,China(No.2013GZX0146)
文摘The effect of aging on the mechanical properties and microstructures of a new ZG12Cr9 MolColNiVNbNB ferritic heat resistant steel was investigated in this work to satisfy the high steam parameters of the ultra-supercritical power plant.The results show that the main precipitates during aging are Fe（Cr,Mo）23C6,V（Nb）C,and（Fe2Mo） Laves in the steel.The amounts of the precipitated phases increase during aging,and correspondingly,the morphologies of phases are similar to be round.Fe（Cr,Mo）23C6 appears along boundaries and grows with increasing temperature.In addition,it is revealed that the martensitic laths are coarsened and eventually happen to be polygonization.The hardness and strength decrease gradually,whereas the plasticity of the steel increases.What＇s more,the hardness of this steel after creep is similar to that of other 9%-12%Cr ferritic steels.Thus,ZG12Cr9 MolColNiVNbNB can be used in the project.
基金Projects(51471112,51611130204)supported by the National Natural Science Foundation of China
文摘Liquid nitriding of Cll0 steel was conducted in a wide range of temperatures （400-670 ℃） using a kind of chemical heat-treatments, and the hardness, mechanical and corrosion properties of the nitrided surface were evaluated. Experimental results revealed that the microstructure and phase constituents of the nitrided surface alloy are highly depended on the processing condition. When C 110 steel was subjected to liquid nitriding at 430 ℃, the nitrided layer was almost composed of a thin e-Fe2-3N layer. When C 110 steel was subjected to liquid nitriding at 640 ℃, the phase composition of the nitrided layer was greatly changed. The nitrided layer depth increased significantly with increasing the treating temperature. The liquid nitriding effectively improved the surface hardness. After liquid nitriding, the absorption energy of the treated sample decreased and the tensile strength increased by Charpy V-notch （CVN） test. But the elongation of treated sample decreased. The reason is that the nitrided layer of sample is hardened and there is brittlement by diffusion of nitrogen atom. Despite of treatment temperature, the liquid nitriding can improve the corrosion. After being nitrided at 430 ℃, the nitrided layer of the C110 steel was mainly composed by e-Fe2 3N, which has excellent corrosion resistance and high microhardness, the nitrided sample has the best corrosion resistance. After nitriding temperature over 580 ℃, especially at 680 ℃, the sample＇s surface was covered by the thick oxide layer, which has very low hardness and corrosion resistance. So, the corrosion resistance of samples is severely compromised.
文摘The influences of copper on microstructure and the hardening behavior of high chromium cast irons subjected to sub-critical treatment were investigated. The results show that the microstructure of the as-cast high chromium cast irons consists of retained austenite, martensite and M1C3 type eutectic carbide. When copper is added into high chromium cast irons, austenite and carbide contents are increased. The increased addition of copper content from 0% to 1.84% leads to the increase of austenite and carbide from 15.9% and 20. 0% to 61.0% and 35.5% , respectively. In the process of sub-critical treatment, the retained austenite in the matrix can be precipitated into secondary carbides and then transforms into martensite in cooling process, which causes the secondary hardening of the alloy under sub-critical treatment. High chromium cast irons containing copper in sub-critical treatment appear the second hardening curve peak due to the precipitation of copper from supersaturated matrix.
基金the Science and Technology Support Projects of Sichuan Province (No. 2014GZ0011)the Industry Promotion Projects of Panzhihua in China (No.2013CY-C-2) for their financial support
文摘To effectively reuse high-titanium blast furnace slag （TS）, foam glass-ceramics were successfully prepared by powder sintering at 1000℃. TS and waste glass were used as the main raw materials, aluminium nitride （AIN） as the foaming agent, and borax as the fluxing agent. The influence of the amount of A1N added （lwt%-5wt%） on the crystalline phases, microstructure, and properties of the produced foam glass-ceramics was studied. The results showed that the main crystal phases were perovskite, diopside, and augite. With increasing A1N content, a transformation from diopside to augite occurred and the crystallinity of the pyroxene phases slightly decreased. Initially, the aver- age pore size and porosity of the foam glass-ceramics increased and subsequently decreased; similarly, their bulk density and compressive strength decreased and subsequently increased. The optimal properties were obtained when the foam glass-ceramics were prepared by adding 4wt% AIN.
基金Supported by National Natural Science Foundation of China(Grant No.51305356)Spring Sunshine Plan of Ministry of Education of China(Grant No.14202505)Talent Introduction of Xihua University,China(Grant No.Z1220217)
文摘A novel specific type of worm drive, so-called end face engagement worm gear（EFEWD）, is originally presented to minimize or overcome the gear backlash. Different factors, including the three different types, contact curves, tooth profile, lubrication angle and the induced normal curvature are taken into account to investigate the meshing characteristics and create the profile of a novel specific type of worm drive through mathematical models and theoretical analysis. The tooth of the worm wheel is very specific with the sine-shaped tooth which is located at the alveolus of the worm and the tooth profile of a worm is generated by the meshing movement of the worm wheel with the sine-shaped tooth, but just the end face of the worm（with three different typical meshing types） is adapted to meshing, and therefore an extraordinary manufacturing methods is used to generate the profile of the end face engagement worm. The research results indicates that the bearing contacts of the generated conjugate hourglass worm gear set are in line contacts, with certain advantages of no-backlash, high precision and high operating efficiency over other gears and gear systems besides the end face engagement worm gear drive may improve bearing contact, reduce the level of transmission errors and lessen the sensitivity to errors of alignment. Also, the end face engagement worm can be easily made with superior meshing and lubrication performance compared with the conventional techniques. In particular, the meshing and lubrication performance of the end face engagement worm gear by using the end face to meshing can be increased over 10% and 7%, respectively. This investigate is expect to provide a new insight on the design of the future no-backlash worm drive for industry.
基金the Science and Technology Support Projects of Sichuan (No.2014GZ0011)the Industry Promotion Projects of Panzhihua in China (No.2013CY-C-2) for their financial support
文摘Foamed glass-ceramics doped with cerium oxide（CeO_2）were successfully prepared from high-titanium blast furnace slag by one-step sintering.The influence of CeO_2 addition（1.5wt%–3.5wt%）on the crystalline phases,microstructure,and properties of foamed glass-ceramics was studied.Results show that CeO_2 improves the stability of the glass phase and changes the two-dimensional crystallization mechanism into three-dimensional one.XRD analysis indicates the presence of Ca（Mg,Fe）Si_2O_6 and Ca（Ti,Mg,Al）（Si,Al）_2O_（6 ）in all sintered samples.Added with CeO_2,Ti CeO_4 precipitates,and crystallinity increases,leading to increased thickness of pore walls and uniform pores.The comprehensive properties of foamed glass-ceramics are better than that of samples without CeO_2.In particular,the sample added with a suitable amount of CeO_2（2.5wt%）exhibits bulk density that is similar to and compressive strength（14.9 MPa）that is more than twice of foamed glass-ceramics without CeO_2.
基金supported by National Natural Science Foundation of China(Grant No.50975186)
文摘A closed-form solution can be obtained for kinematic analysis of spatial mechanisms by using analytical method.However,extra solutions would occur when solving the constraint equations of mechanism kinematics unless the constraint equations are established with a proper method and the solving approach is appropriate.In order to obtain a kinematic solution of the spherical Stephenson-III six-bar mechanism,spherical analytical theory is employed to construct the constraint equations.Firstly,the mechanism is divided into a four-bar loop and a two-bar unit.On the basis of the decomposition,vectors of the mechanism nodes are derived according to spherical analytical theory and the principle of coordinate transformation.Secondly,the structural constraint equations are constructed by applying cosine formula of spherical triangles to the top platform of the mechanism.Thirdly,the constraint equations are solved by using Bezout’ s elimination method for forward analysis and Sylvester’ s resultant elimination method for inverse kinematics respectively.By the aid of computer symbolic systems,Mathematica and Maple,symbolic closed-form solution of forward and inverse displacement analysis of spherical Stephenson-III six-bar mechanism are obtained.Finally,numerical examples of forward and inverse analysis are presented to illustrate the proposed approach.The results indicate that the constraint equations established with the proposed method are much simpler than those reported by previous literature,and can be readily eliminated and solved.
文摘The relative density of WC-Co cemented carbides during spark plasma sintering（SPS） was analyzed.Based on the change in displacement of the ram in the SPS system,the relative densities in the sintering process can be achieved at different temperatures.The results indicated that densification of the samples started at near 900°C,the density rapidly reached its maximum at the increasing temperature stage,in which the temperature was lower than the sintering temperature of 1200°C,and most of the densification took place in the stage.Besides,the theoretical values were consistent with the experimental results.
基金Project(51074110) supported by the National Natural Science Foundation of ChinaProject(10GGZD080GX-268) supported by Chengdu Science and Technology Program, China
文摘The electrochemical corrosion behavior of Ti（C,N）-based cermets with different Mo2C additions was investigated in freely aerated 10% H2SO4 and potentiodynamic polarization of all the materials was conducted from -0.5 to 1.5 V. There are two passive regions for all polarization curves. The first should be attributed to passive film formation due to Ti（C,N）, while the second may be due to the presence of Ni. Corrosion current density increases with M02C content increasing, from 2.06×10^-3 to 6.70×10^-3 mA/cm2. It is indicated that the corrosion resistance of Ti（C,N）-based cermets decreases with the increase of Mo2C addition. A skeleton of Ti（C,N） gains is observed after dissolution of Ni. The inner rim of cermets, rich in Mo2C, is corroded along with Ni binder and is more serious with the increase of Mo2C content. The secondary carbide Mo2C can be oxidized and dissolved in sulphuric acid.
基金supported by the Innovative Methods Special Project (No. 2009IM040200)
文摘Optimization of casting process involves the adjustment of parameters as well as the improvement of process schemes and measures.This paper proposes a new method based on the Theory of Inventive Problem Solving(TRIZ) for casting process optimization,and realizes the idea of applying TRIZ to optimize the casting process of a magnesium alloy intake manifold.By this method,the casting process is optimized so as to remove the shrinkage pores.The successful optimization of casting process demonstrates the feasibility of the proposed method.
